Carrier 58CTA/CTX instruction manual Speed Selection, Color Speed AS Shipped

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NOTE: Using the 2 cu. ft. or 5 cu. ft. gas meter dial provides greater accuracy in verifying gas input rate.

If clocked rate does not match required input from Step 1, increase manifold pressure to increase input or decrease manifold pressure to decrease input. Repeat steps b through e until correct high heat input is achieved. Re-install high-heat regulator seal cap on gas valve.

8.Set high heat temperature rise.

Jumper R to W/W1 and W2 to check high-gas-heat tem- perature rise. Do not exceed temperature rise ranges spe- cified on furnace rating plate for high heat. The furnace must operate within the temperature rise ranges specified on the furnace rating plate.

Determine the air temperature rise as follows:

NOTE: Blower access door must be installed when taking temperature rise reading. Leaving blower access door off will result in incorrect temperature measurements.

a.Verify the furnace is operating in high heat per Step 6. Place thermometers in return and supply ducts as close to furnace as possible. Be sure thermometers do not see radiant heat from heat exchangers. Radiant heat affects temperature rise readings. This practice is particularly im- portant with straight-run ducts.

b.When thermometer readings stabilize, subtract return-air temperature from supply-air temperature to determine air temperature rise.

NOTE: If the temperature rise is outside this range, first check: (1.) Gas input for low-and high-heat operation.

(2.) Derate for altitude if applicable.

(3.) Return and supply ducts for excessive restrictions causing static pressures greater than 0.50-in. wc.

(4.) Dirty filter.

c.Adjust air temperature rise by adjusting blower speed. In- crease blower speed to reduce temperature rise. Decrease blower speed to increase temperature rise. For high heat, speed selection can be med-high, med (5-speed blowers only), or med-low (factory setting).

!WARNING

ELECTRICAL SHOCK HAZARD

Failure to follow this warning could result in personal injury or death.

Disconnect 115-v electrical power before changing speed tap.

d.To change motor speed selection for high heat, remove blower motor lead from control HI-HEAT terminal. (See Fig. 33.) Select desired blower motor speed lead from 1 of the other terminals and relocate it to the HI-HEAT ter- minal. DO NOT use the low-heat tap that was already set. (See Table 13 for lead color identification). Reconnect original lead to SPARE terminal.

e.Repeat steps a thru e.

f.When correct high heat input rate and temperature rise is achieved, turn gas valve ON/OFF switch to OFF.

g.Release Blower Access Door switch.

h.Remove manometer or similar device from gas valve.

i.Re-install manifold pressure tap plug in gas valve. (See Fig 54.)

!WARNING

FIRE HAZARD

Failure to reinstall manifold pressure tap plug in gas valve could result in personal injury, property damage or death.

Reinstall manifold pressure tap plug in gas valve to prevent gas leak.

j. Remove thermostat jumper wire from furnace control board.

k.Turn LHT switch OFF.

l.Turn gas valve ON/OFF switch to ON.

m.Proceed to Step 9, “Set Blower Off Delay” before in- stalling blower access door.

!CAUTION

FURNACE OVERHEATING HAZARD

Failure to follow this caution may result in reduced furnace life.

Recheck temperature rise. It must be within limits specified on the rating plate. Recommended operation is at the midpoint of rise range or slightly above.

9.Set Blower Off Delay

a.Remove Blower Access Door if installed.

b.Turn Dip switch 2 and 3 ON or OFF for desired blower off delay. (See Table 14 and Fig 34.)

10.Set thermostat heat anticipator.

a.Mechanical thermostat - Set thermostat heat anticipator to match the amp. draw of the electrical components in the R-W/W1 circuit. Accurate amp. draw readings can be obtained at the wires normally connected to thermostat subbase terminals, R and W. The thermostat anticipator should NOT be in the circuit while measuring current. (1.) Set LHT switch on furnace control board to ON.

(2.) Remove thermostat from sub-base or from wall.

(3.) Connect an amp. meter as shown in Fig. 55 across the R and W subbase terminals or R and W wires at wall.

(4.) Record amp. draw across terminals when furnace is in low heat and after blower starts.

(5.) Set heat anticipator on thermostat per thermostat in- structions and install on subbase or wall.

(6.) Turn LHT switch OFF.

(7.) Install blower access door.

b. Electronic thermostat: Set cycle rate for 3 cycles per hr.

11.Set airflow CFM for cooling

Select the desired blower motor speed lead for cooling air- flow. See Table 5-Air Delivery-CFM (With Filter). See Table 13 for lead color identification.

Table 13 – Speed Selection

COLOR

SPEED

AS SHIPPED

White

Common

BLW

Black

High

COOL

Yellow

Med--- High

SPARE

Orange†

Med

SPARE

Blue

Med--- Low

HI--- HEAT

Red

Low*

LO HEAT

*Continuous---blower speed---as shipped default { Not all models equipped with 5 speed motors

58CT

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Contents Ama Safety Considerations Furnace Reliability HazardCUT Hazard Introduction DimensionsClearances to Combustibles Codes and Standards Electrostatic Discharge ESD Precautions ProcedureLocation GeneralCarbon Monoxide Poisoning and Unit Damage Hazard Location Relative to Cooling Equipment FIRE, Injury or Death HazardFire Hazard Property Damage HazardOutdoor Combustion Air Method AIR for Combustion VentilationFurnace Corrosion Hazard Carbon Monoxide Poisoning HazardAir for Combustion, Ventilation, and Dilution for Outdoors Upflow Installation InstallationSuspended Furnace Support Downflow InstallationHorizontal Installation FIRE, EXPLOSION, and Carbon Monoxide Poisoning HazardRoll-Out Protection Platform Furnace SupportDuct Flanges Opening dimensions In. mmHorizontal Unit Suspension Ductwork Acoustical Treatment Supply Air Connections Filter Arrangement Carbon Monoxide Poisoning HazardAIR Ducts General RequirementsAir Delivery CFM With Filter FurnaceSpeed External Static Pressure IN. WC Size Inlet GAS Piping Fire or Explosion Hazard Air Delivery CFM With Filter*Downflow Furnaces Return Air ConnectionsUpflow Return Air Configurations and Restrictions Furnace Damage Hazard Maximum Capacity of PipeFurnace MAY not Operate Hazard WiringElectrical Connections Electrical Shock Hazard Electrical Shock and Fire HazardElectrical Data BOX RelocationElectrical Connection to J-BOX Fire or Electrical Shock Hazard Power Cord Installation in Furnace J-BOXBX. Cable Installation in Furnace J-BOX Electrical Box on Furnace Casing Side. See FigTwo-Stage Furnace with Two-Speed Air Conditioner See notes 2, 11, and 12 on the page following these figures Venting AccessoriesMasonry Chimney Requirements General Venting RequirementsChimney Inspection Chart Appliance Application Requirements Internal Area of ChimneyVent Height Upflow Application-Vent Elbow Up Downflow Application-Vent Elbow Up then Left Horizontal Left Application Vent Elbow Left Diameter Vent Height Orientation INPUTBTUH/HR Furnace VentUsing Tin Snips to Cut Tie Points START-UP, ADJUSTMENT, and Safety Check GeneralBurn Hazard Fire and Explosion Hazard Start-Up ProceduresAdjustments Stage Furnace Setup Switch DescriptionRedundant Automatic Gas Control Valve Altitude Derate Multiplier for U.S.AOrifice Hole Gas Rate cu ft. /hr Furnace Overheating HazardSeconds Size of Test Dial For Revolution Color Speed AS Shipped Speed SelectionDesired Heating Mode Setup Switch Blower OFF Delay SEC Check Safety ControlsChecklist Stage Furnace Blower OFF delay Setup SwitchA08485 Orifice Size and Manifold Pressures In wc for Gas Input Rate A08219 A08219A Introduction Service and Maintenance ProceduresCarbon Monoxide Poisoning and Fire Hazard Care and MaintenanceWiring Diagram Cleaning AND/OR Replacing AIR Filter Filter Size Information IN. / MMBlower Motor and Wheel Unit Damage Hazard Cleaning Heat ExchangerIgniter Position-Top View Sequence of Operation58CT Single-Stage Thermostat and Two-Speed Cooling Adaptive Mode Thermidistat ModeSingle-Speed Cooling Wiring Diagrams TroubleshootingContinuous Blower Mode Troubleshooting Guide 2-Speed KitAdapter Chimneyin Usedswitch Shutoffvent Blocked Catalog No58CT---10SI