Carrier 58CTA/CTX instruction manual Safety Considerations, Furnace Reliability Hazard, CUT Hazard

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58CT

(664mm)

(733mm)

 

28-7/8"

 

26-1/8"

 

 

 

(FLUE COLLAR)

 

 

 

(641mm)

 

 

25-1/4"

 

 

22-9/16"

 

 

(573mm)

 

 

JUNCTION BOX

 

 

LOCATION

 

5-15/16"

 

 

(22mm)

 

 

7/8" DIA

 

 

ACCESSORY

1/2" DIA THERMOSTAT

 

 

WIRE ENTRY

 

 

3-15/16"

 

 

LEFT HAND GAS

 

33-5/16"

ENTRY

 

 

24-7/8"

(846mm)

 

 

(632mm)

 

7/8" DIA. ACCESSORY

 

11/16"

(549mm)

5-1/2"

(17mm)

(140mm)

21-5/8"

 

1-11/16"

 

BOTTOM INLET

(43mm)

 

24"

 

 

CASING

 

 

(610mm)

 

A

 

 

2-7/16"

 

 

 

 

 

(62mm)

AIRFLOW

 

 

 

 

1-5/16"

 

 

D

13/16"

 

(33mm)

19"

13/16"

 

 

1-1/8"

(483mm)

(21mm)

 

F

(21mm)

4-13/16"

(29mm)

OUTLET

 

 

 

(122mm)

 

 

 

 

 

 

 

 

1/2" DIA. K.O.THERMOSTAT

 

9-5/8"

 

 

8-9/16"

 

WIRE ENTRY (13mm)

11/16" 7-3/4"

 

 

 

1-3/4" DIA.RIGHT HAND

(244mm)

 

 

(217mm)

(17mm)(197mm)

 

 

GAS ENTRY (44mm)

 

11-1/2"

 

 

 

 

 

 

 

 

 

 

 

 

(292mm)

 

 

 

 

7/8" DIA. K.O. WIRE ENTRY

 

 

 

 

ALTERNAT E

(22mm)

 

 

 

JUNCTION BOX

 

 

 

 

LOCATIONS (TYP)

 

 

 

 

VENT OUTLET

 

 

 

 

5 PLACES (TYP)

 

14-7/8"

 

 

 

 

 

7/8" DIA. ACCESSORY

(378mm)

 

 

5-1/2" (140mm)

 

(22mm)

 

 

 

 

 

 

 

E

11/16"

3-3/4"

 

1-1/2" (38mm)

1-1/4"

 

(17mm)

 

(560mm)

 

(95mm)

 

(32mm)

 

 

 

 

 

22-1/16"

1"

 

 

 

 

 

SIDE INLET

(25mm)

 

 

 

 

 

A04037

NOTES:

 

 

 

1.

Two additional 7/8---in. (22 mm) diameter holes are located in the top plate.

2.

Minimum return ---air openings at furnace, based on metal duct. If flex duct is used, see flex duct manufacturer’s recommendations for equivalent diameters.

a. For 800 CFM---

16---

in. (406 mm) round or 14 1/2 x 12---in. (368 x 305 mm) rectangle.

b. For 1200 CFM---

20---

in. (508 mm) round or 14 1/2 x 19 1/2---

in. (368 x 495 mm) rectangle.

c. For 1600 CFM---

22---

in. (559 mm) round or 14 1/2 x 22 1/16---

in. (368 x 560mm) rectangle.

d. For airflow requirements above 1800 CFM, see Air Delivery table in Product Data literature for specific use of single side inlets. The use of both side inlets, a combination of 1 side and the bottom, or the bottom only will ensure adequate return air openings for airflow requirements above 1800 CFM.

Fig. 1 - Dimensional Drawing

SAFETY CONSIDERATIONS

!WARNING

FIRE, EXPLOSION, ELECTRICAL SHOCK, AND CARBON MONOXIDE POISONING HAZARD

Failure to follow this warning could result in dangerous operation, serious injury, death, or property damage.

Improper installation, adjustment, alteration, service, maintenance, or use could cause carbon monoxide poisoning, explosion, fire, electrical shock, or other conditions which may cause personal injury or property damage. Consult a qualified service agency, local gas supplier, or your distributor or branch for information or assistance. The qualified service agency must use only factory-authorized and listed kits or accessories when modifying this product.

!CAUTION

FURNACE RELIABILITY HAZARD

Improper installation or misapplication of furnace may require excessive servicing or cause premature component failure.

Application of this furnace should be indoors with special attention given to vent sizing and material, gas input rate, air temperature rise, unit leveling, and unit sizing.

!CAUTION

CUT HAZARD

Failure to follow this caution may result in personal injury.

Sheet metal parts may have sharp edges or burrs. Use care and wear appropriate protective clothing, safety glasses and gloves when handling parts, and servicing furnaces.

Improper installation, adjustment, alteration, service, maintenance, or use can cause explosion, fire, electrical shock, or other conditions which may cause death, personal injury, or property damage. Consult a qualified installer, service agency, or your distributor or branch for information or assistance. The qualified installer or agency must use factory-authorized kits or accessories when modifying this product. Refer to the individual instructions packaged with the kits or accessories when installing.

Follow all safety codes. Wear safety glasses, protective clothing, and work gloves. Have a fire extinguisher available. Read these instructions thoroughly and follow all warnings or cautions include in literature and attached to the unit. Consult local building codes, the current editions of the National Fuel Gas Code (NFGC) NFPA 54/ANSI Z223.1 and the National Electrical Code (NEC) NFPA 70.

In Canada, refer to the current editions of the National Standards of Canada CAN/CSA-B149.1 and .2 Natural Gas and Propane Installation Codes, and Canadian Electrical Code CSA C22.1

Recognize safety information. This is the safety-alert symbol . When you see this symbol on the unit and in instructions or manuals, be alert to the potential for personal injury.

Understand the signal words DANGER, WARNING, and CAUTION. These words are used with the safety-alert symbol. DANGER identifies the most serious hazards which will result in severe personal injury or death. WARNING signifies hazards which could result in personal injury or death. CAUTION is used to identify unsafe practices which may result in minor personal injury or product and property damage. NOTE is used to highlight suggestions which will result in enhanced installation, reliability, or operation.

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Contents Ama CUT Hazard Safety ConsiderationsFurnace Reliability Hazard Dimensions IntroductionClearances to Combustibles Electrostatic Discharge ESD Precautions Procedure Codes and StandardsCarbon Monoxide Poisoning and Unit Damage Hazard LocationGeneral Property Damage Hazard FIRE, Injury or Death HazardFire Hazard Location Relative to Cooling EquipmentCarbon Monoxide Poisoning Hazard AIR for Combustion VentilationFurnace Corrosion Hazard Outdoor Combustion Air MethodAir for Combustion, Ventilation, and Dilution for Outdoors Installation Upflow InstallationFIRE, EXPLOSION, and Carbon Monoxide Poisoning Hazard Downflow InstallationHorizontal Installation Suspended Furnace SupportPlatform Furnace Support Roll-Out ProtectionOpening dimensions In. mm Duct FlangesHorizontal Unit Suspension General Requirements Filter Arrangement Carbon Monoxide Poisoning HazardAIR Ducts Ductwork Acoustical Treatment Supply Air ConnectionsSpeed External Static Pressure IN. WC Size Inlet Air Delivery CFM With FilterFurnace Return Air Connections Air Delivery CFM With Filter*Downflow Furnaces GAS Piping Fire or Explosion HazardUpflow Return Air Configurations and Restrictions Maximum Capacity of Pipe Furnace Damage HazardElectrical Shock and Fire Hazard WiringElectrical Connections Electrical Shock Hazard Furnace MAY not Operate HazardElectrical Connection to J-BOX Electrical DataBOX Relocation Electrical Box on Furnace Casing Side. See Fig Power Cord Installation in Furnace J-BOXBX. Cable Installation in Furnace J-BOX Fire or Electrical Shock HazardTwo-Stage Furnace with Two-Speed Air Conditioner See notes 2, 11, and 12 on the page following these figures Accessories VentingGeneral Venting Requirements Masonry Chimney RequirementsChimney Inspection Chart Vent Height Appliance Application RequirementsInternal Area of Chimney Upflow Application-Vent Elbow Up Downflow Application-Vent Elbow Up then Left Horizontal Left Application Vent Elbow Left Furnace Vent Diameter Vent Height Orientation INPUTBTUH/HRUsing Tin Snips to Cut Tie Points Burn Hazard START-UP, ADJUSTMENT, and Safety CheckGeneral Stage Furnace Setup Switch Description Start-Up ProceduresAdjustments Fire and Explosion HazardAltitude Derate Multiplier for U.S.A Redundant Automatic Gas Control ValveOrifice Hole Seconds Size of Test Dial For Revolution Gas Rate cu ft. /hrFurnace Overheating Hazard Speed Selection Color Speed AS ShippedStage Furnace Blower OFF delay Setup Switch Check Safety ControlsChecklist Desired Heating Mode Setup Switch Blower OFF Delay SECA08485 Orifice Size and Manifold Pressures In wc for Gas Input Rate A08219 A08219A Service and Maintenance Procedures IntroductionCare and Maintenance Carbon Monoxide Poisoning and Fire HazardWiring Diagram Blower Motor and Wheel Cleaning AND/OR Replacing AIR FilterFilter Size Information IN. / MM Cleaning Heat Exchanger Unit Damage HazardSequence of Operation Igniter Position-Top View58CT Single-Speed Cooling Single-Stage Thermostat and Two-Speed Cooling Adaptive ModeThermidistat Mode Continuous Blower Mode Wiring DiagramsTroubleshooting Troubleshooting Guide 2-Speed KitAdapter Chimneyin Usedswitch Shutoffvent Blocked Catalog No58CT---10SI