Carrier 58CTA/CTX Downflow Installation, Horizontal Installation, Suspended Furnace Support

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NOTE: Side return-air openings can be used in UPFLOW and most HORIZONTAL configurations. Do not use side return-air openings in DOWNFLOW configuration.

A02098

Fig. 9 - Removing Bottom Closure Panel

Leveling Legs (If Desired)

In upflow position with side return inlet(s), leveling legs may be used. (See Fig. 10.) Install field-supplied, 5/16 x 1-1/2 in. (8 x

38mm) (max) corrosion-resistant machine bolts, washers and nuts.

NOTE: Bottom closure must be used when leveling legs are used. It may be necessary to remove and reinstall bottom closure panel to install leveling legs. To remove bottom closure panel, see item 1 in Bottom Return Air Inlet section in Step 1 above.

To install leveling legs:

1.Position furnace on its back. Locate and drill a hole in each bottom corner of furnace. (See Fig. 10.)

2.For each leg, install nut on bolt and then install bolt and nut in hole. (Install flat washer if desired.)

3.Install another nut on other side of furnace base. (Install flat washer if desired.)

4.Adjust outside nut to provide desired height, and tighten inside nut to secure arrangement.

5.Reinstall bottom closure panel if removed.

5/16

(8mm)

(8mm)

5/16

1 3/4(44mm)

1 3/4(44mm)

(8mm)

5/16

(8mm)

5/16

(44mm) 1 3/4 (44mm)1 3/4

A89014

Fig. 10 - Leveling Legs

DOWNFLOW INSTALLATION

NOTE: For downflow applications, this furnace is approved for use on combustible flooring when any one of the following 3 accessories are used:

SSpecial Base, KGASB

SCased Coil Assembly Part No. CNPV, CNRV, CAP, and CAR S Coil Box Part No. KCAKC

1.Determine application being installed from Table 4.

2.Construct hole in floor per Table 4 and Fig. 11.

3.Construct plenum to dimensions specified in Table 4 and Fig. 11.

4.If downflow subbase, KGASB is used, install as shown in Fig. 12. If Coil Assembly Part No. CNPV, CNRV, CAP, CAR or Coil Box Part No. KCAKC is used, install as shown in Fig. 13.

NOTE: It is recommended that the perforated supply-air duct flanges be completely folded over or removed from furnace when installing the furnace on a factory-supplied cased coil or coil box. To remove the supply-air duct flange, use wide duct pliers or hand seamers to bend flange back and forth until it breaks off. Be careful of sharp edges. (See Fig. 14.)

Bottom Return Air Inlet

These furnaces are shipped with bottom closure panel installed in bottom return-air opening. Remove and discard this panel when bottom return air is used. To remove bottom closure panel, perform the following:

1.Tilt or raise furnace and remove 2 screws holding bottom filler panel. (See Fig. 9.)

2.Rotate bottom filler panel downward to release holding tabs.

3.Remove bottom closure panel.

4.Reinstall bottom filler panel and screws.

HORIZONTAL INSTALLATION

The furnace can be installed horizontally in an attic or crawl space on either the left-hand (LH) or right-hand (RH) side. The furnace can be hung from floor joists, rafters or trusses or installed on a non-combustible platform, blocks, bricks or pad.

!WARNING

FIRE, EXPLOSION, AND CARBON MONOXIDE POISONING HAZARD

Failure to follow this warning could result in personal injury, death, or property damage.

Do not install the furnace on its back or hang furnace with control compartment facing downward. Safety control operation will be adversely affected. Never connect return-air ducts to the back of the furnace.

Suspended Furnace Support

The furnace may be supported under each end with threaded rod, angle iron or metal plumber’s strap as shown. (See Fig. 15 and 16.) Secure angle iron to bottom of furnace as shown. Heavy-gauge sheet metal straps (plumber’s straps) may be used to suspend the furnace from each bottom corner. To prevent screws from pulling out, use 2 #8 x 3/4-in. (19 mm) screw into the side and 2 #8 x 3/4-in. (19 mm) screw in the bottom of the furnace casing for each strap. (See Fig. 15 and 16.)

If the screws are attached to ONLY the furnace sides and not the bottom, the straps must be vertical against the furnace sides and not pull away from the furnace sides, so that the strap attachment screws are not in tension (are loaded in shear) for reliable support.

58CT

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Contents Ama CUT Hazard Safety ConsiderationsFurnace Reliability Hazard Introduction DimensionsClearances to Combustibles Codes and Standards Electrostatic Discharge ESD Precautions ProcedureCarbon Monoxide Poisoning and Unit Damage Hazard LocationGeneral Location Relative to Cooling Equipment FIRE, Injury or Death HazardFire Hazard Property Damage HazardOutdoor Combustion Air Method AIR for Combustion VentilationFurnace Corrosion Hazard Carbon Monoxide Poisoning HazardAir for Combustion, Ventilation, and Dilution for Outdoors Upflow Installation InstallationSuspended Furnace Support Downflow InstallationHorizontal Installation FIRE, EXPLOSION, and Carbon Monoxide Poisoning HazardRoll-Out Protection Platform Furnace SupportDuct Flanges Opening dimensions In. mmHorizontal Unit Suspension Ductwork Acoustical Treatment Supply Air Connections Filter Arrangement Carbon Monoxide Poisoning HazardAIR Ducts General RequirementsSpeed External Static Pressure IN. WC Size Inlet Air Delivery CFM With FilterFurnace GAS Piping Fire or Explosion Hazard Air Delivery CFM With Filter*Downflow Furnaces Return Air ConnectionsUpflow Return Air Configurations and Restrictions Furnace Damage Hazard Maximum Capacity of PipeFurnace MAY not Operate Hazard WiringElectrical Connections Electrical Shock Hazard Electrical Shock and Fire HazardElectrical Connection to J-BOX Electrical DataBOX Relocation Fire or Electrical Shock Hazard Power Cord Installation in Furnace J-BOXBX. Cable Installation in Furnace J-BOX Electrical Box on Furnace Casing Side. See FigTwo-Stage Furnace with Two-Speed Air Conditioner See notes 2, 11, and 12 on the page following these figures Venting AccessoriesMasonry Chimney Requirements General Venting RequirementsChimney Inspection Chart Vent Height Appliance Application RequirementsInternal Area of Chimney Upflow Application-Vent Elbow Up Downflow Application-Vent Elbow Up then Left Horizontal Left Application Vent Elbow Left Diameter Vent Height Orientation INPUTBTUH/HR Furnace VentUsing Tin Snips to Cut Tie Points Burn Hazard START-UP, ADJUSTMENT, and Safety CheckGeneral Fire and Explosion Hazard Start-Up ProceduresAdjustments Stage Furnace Setup Switch DescriptionRedundant Automatic Gas Control Valve Altitude Derate Multiplier for U.S.AOrifice Hole Seconds Size of Test Dial For Revolution Gas Rate cu ft. /hrFurnace Overheating Hazard Color Speed AS Shipped Speed SelectionDesired Heating Mode Setup Switch Blower OFF Delay SEC Check Safety ControlsChecklist Stage Furnace Blower OFF delay Setup SwitchA08485 Orifice Size and Manifold Pressures In wc for Gas Input Rate A08219 A08219A Introduction Service and Maintenance ProceduresCarbon Monoxide Poisoning and Fire Hazard Care and MaintenanceWiring Diagram Blower Motor and Wheel Cleaning AND/OR Replacing AIR FilterFilter Size Information IN. / MM Unit Damage Hazard Cleaning Heat ExchangerIgniter Position-Top View Sequence of Operation58CT Single-Speed Cooling Single-Stage Thermostat and Two-Speed Cooling Adaptive ModeThermidistat Mode Continuous Blower Mode Wiring DiagramsTroubleshooting Troubleshooting Guide 2-Speed KitAdapter Chimneyin Usedswitch Shutoffvent Blocked Catalog No58CT---10SI