Carrier 58CTA/CTX instruction manual AIR for Combustion Ventilation, Furnace Corrosion Hazard

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58CT

equipped with means to prevent operation of either unit unless the damper is in the full-heat or full-cool position.

AIR FOR COMBUSTION AND

VENTILATION

Provisions for adequate combustion, ventilation, and dilution air must be provided in accordance with:

U.S. installations: Section 9.3 of the NFPA 54 /A ANSI Z223.1-2006, Air for Combustion and Ventilation, and applicable provisions of the local building codes.

Canadian installations: Part 8 of the CAN/CSA-B149.1-05, Venting Systems and Air Supply for Appliances and all authorities having jurisdiction.

!CAUTION

FURNACE CORROSION HAZARD

Failure to follow this caution may result in furnace damage.

Air for combustion must not be contaminated by halogen compounds, which include fluoride, chloride, bromide, and iodide. These elements can corrode heat exchangers and shorten furnace life. Air contaminants are found in aerosol sprays, detergents, bleaches, cleaning solvents, salts, air fresheners, and other household products.

!WARNING

CARBON MONOXIDE POISONING HAZARD

Failure to follow this warning could result in personal injury or death.

The operation of exhaust fans, kitchen ventilation fans, clothes dryers, attic exhaust fans or fireplaces could create a NEGATIVE PRESSURE CONDITION at the furnace. Make-up air MUST be provided for the ventilation devices, in addition to that required by the furnace. Refer to Carbon Monoxide Poisoning Hazard warning in venting section of these instructions to determine if an adequate amount of make-up air is available.

The requirements for combustion and ventilation air depend upon whether or not the furnace is located in a space having a volume of at least 50 cubic feet per 1,000 Btuh input rating for all gas appliances installed in the space.

SSpaces having less than 50 cubic feet per 1,000 Btuh require the Outdoor Combustion Air Method.

SSpaces having at least 50 cubic feet per 1,000 Btuh may use the Indoor Combustion Air, Standard or Known Air Infiltration Method.

Outdoor Combustion Air Method

1.Provide the space with sufficient air for proper combus- tion, ventilation, and dilution of flue gases using perman- ent horizontal or vertical duct(s) or opening(s) directly communicating with the outdoors or spaces that freely communicate with the outdoors.

2.Fig. 7 illustrates how to provide TWO OUTDOOR OPENINGS, one inlet and one outlet combustion and ventilation air opening, to the outdoors.

a.One opening MUST commence within 12 in. (300 mm) of the ceiling and the second opening MUST commence within 12 in. (300 mm) of the floor.

b.Size openings and ducts per Fig. 7 and Table 2.

c.TWO HORIZONTAL DUCTS require 1 -in2of free area per 2,000 Btuh (1,100 mm2/kW) of combined input for all gas appliances in the space per Fig. 7 and Table 2.

d.TWO OPENINGS OR VERTICAL DUCTS require 1 -in2of free area per 4,000 Btuh (550 mm2/kW) for com- bined input of all gas appliances in the space per Fig. 7 and Table 2.

3.ONE OUTDOOR OPENING requires:

a.One square inch of free area per 3,000 Btuh (734 mm2/kW) for combined input of all gas appliances in the space per Table 2 and

b.Not less than the sum of the areas of all vent connectors in the space.

Table 2 – Minimum Free Area Required for Each Combustion Air opening of Duct to Outdoors

 

TWO HORIZONTAL DUCTS

SINGLE DUCT OR OPENING

TWO OPENINGS OR VERTICAL DUCTS

FURNACE

 

 

 

 

 

 

(1 SQ. IN./2,000 BTUH) (1,100 SQ. MM/KW)

(1 SQ. IN./3,000 BTUH) (734 SQ. MM/KW)

(1 SQ. IN./4,000 BTUH) (550 SQ. MM/KW)

INPUT

 

 

 

 

 

 

Free Area of Opening

Round Duct

Free Area of Opening

Round Duct

Free Area of Opening

Round Duct

(BTUH)

and Duct

Dia.

and Duct

Dia.

and Duct

Dia.

 

Sq. In. (Sq. mm)

In. (mm)

Sq. In. (Sq. mm)

In. (mm)

Sq. In. (Sq. mm)

In. (mm)

44,000

22 (14194)

6 (152)

14.7 (9484)

5 (127)

11 (7096)

4 (102)

66,000

33 (21290)

7 (178)

22 (14193)

6 (152)

16.5 (10645)

5 (127)

88,000

44 (28387)

8 (203)

29.3 (18903)

7 (178)

22 (14193)

6 (152)

110,000

55 (35484)

9 (229)

36.7 (23677)

7 (178)

27.5 (17742)

6 (152)

132,000

66 (42580)

10 (254)

44 (28387)

8 (203)

33 (21290)

7 (178)

154,000

77 (49677)

10 (254)

51.3 (33096)

9 (229)

38.5 (24839)

8 (203)

EXAMPLES: Determining Free Area

FURNACE

 

WATER HEATER

 

TOTAL INPUT

 

 

 

110,000

+

30,000

= (140,000 divided by 4,000)

=

35.0

Sq. In. for each two Vertical Ducts or Openings

66,000

+

40,000

=

(106,000 divided by 3,000)

=

35.3

Sq. In. for a Single Duct or Opening

88,000

+

30,000

=

(118,000 divided by 2,000)

=

59.0

Sq. In. for each of two Horizontal Ducts

8

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Contents Ama CUT Hazard Safety ConsiderationsFurnace Reliability Hazard Dimensions IntroductionClearances to Combustibles Electrostatic Discharge ESD Precautions Procedure Codes and StandardsCarbon Monoxide Poisoning and Unit Damage Hazard LocationGeneral FIRE, Injury or Death Hazard Fire HazardProperty Damage Hazard Location Relative to Cooling EquipmentAIR for Combustion Ventilation Furnace Corrosion HazardCarbon Monoxide Poisoning Hazard Outdoor Combustion Air MethodAir for Combustion, Ventilation, and Dilution for Outdoors Installation Upflow InstallationDownflow Installation Horizontal InstallationFIRE, EXPLOSION, and Carbon Monoxide Poisoning Hazard Suspended Furnace SupportPlatform Furnace Support Roll-Out ProtectionOpening dimensions In. mm Duct FlangesHorizontal Unit Suspension Filter Arrangement Carbon Monoxide Poisoning Hazard AIR DuctsGeneral Requirements Ductwork Acoustical Treatment Supply Air ConnectionsSpeed External Static Pressure IN. WC Size Inlet Air Delivery CFM With FilterFurnace Air Delivery CFM With Filter* Downflow FurnacesReturn Air Connections GAS Piping Fire or Explosion HazardUpflow Return Air Configurations and Restrictions Maximum Capacity of Pipe Furnace Damage HazardWiring Electrical Connections Electrical Shock HazardElectrical Shock and Fire Hazard Furnace MAY not Operate HazardElectrical Connection to J-BOX Electrical DataBOX Relocation Power Cord Installation in Furnace J-BOX BX. Cable Installation in Furnace J-BOXElectrical Box on Furnace Casing Side. See Fig Fire or Electrical Shock HazardTwo-Stage Furnace with Two-Speed Air Conditioner See notes 2, 11, and 12 on the page following these figures Accessories VentingGeneral Venting Requirements Masonry Chimney RequirementsChimney Inspection Chart Vent Height Appliance Application RequirementsInternal Area of Chimney Upflow Application-Vent Elbow Up Downflow Application-Vent Elbow Up then Left Horizontal Left Application Vent Elbow Left Furnace Vent Diameter Vent Height Orientation INPUTBTUH/HRUsing Tin Snips to Cut Tie Points Burn Hazard START-UP, ADJUSTMENT, and Safety CheckGeneral Start-Up Procedures AdjustmentsStage Furnace Setup Switch Description Fire and Explosion HazardAltitude Derate Multiplier for U.S.A Redundant Automatic Gas Control ValveOrifice Hole Seconds Size of Test Dial For Revolution Gas Rate cu ft. /hrFurnace Overheating Hazard Speed Selection Color Speed AS ShippedCheck Safety Controls ChecklistStage Furnace Blower OFF delay Setup Switch Desired Heating Mode Setup Switch Blower OFF Delay SECA08485 Orifice Size and Manifold Pressures In wc for Gas Input Rate A08219 A08219A Service and Maintenance Procedures IntroductionCare and Maintenance Carbon Monoxide Poisoning and Fire HazardWiring Diagram Blower Motor and Wheel Cleaning AND/OR Replacing AIR FilterFilter Size Information IN. / MM Cleaning Heat Exchanger Unit Damage HazardSequence of Operation Igniter Position-Top View58CT Single-Speed Cooling Single-Stage Thermostat and Two-Speed Cooling Adaptive ModeThermidistat Mode Continuous Blower Mode Wiring DiagramsTroubleshooting Troubleshooting Guide 2-Speed KitAdapter Chimneyin Usedswitch Shutoffvent Blocked Catalog No58CT---10SI