Carrier 58CTA/CTX instruction manual Maximum Capacity of Pipe, Furnace Damage Hazard

Page 19

Gas piping must be installed in accordance with national and local codes. Refer to current edition of NFGC in the U.S. and the CAN/CSA-B149.1-05 in Canada.

Table 6 – Maximum Capacity of Pipe

NOMINAL

INTERNAL

 

LENGTH OF PIPE --- FT. (M)

 

IRON PIPE

 

 

 

 

 

 

DIA.

 

 

 

 

 

 

SIZE

10

 

20

30

40

50

IN. (MM)

 

IN. (MM)

(3.0)

 

(6.0)

(9.1)

(12.1)

(15.2)

 

 

 

 

 

 

 

 

 

 

1/2 (12.7)

0.622

175

 

120

97

82

73

(158)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

3/4 (19.0)

0.824

360

 

250

200

170

151

(20.9)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

1( 25.4)

1.049

680

 

465

375

320

285

(26.6)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

1-1/4

1.380

1400

 

950

770

660

580

(31.8)

(35.0)

 

 

 

 

 

 

 

1-1/2

1.610

2100

 

1460

1180

990

900

(38.1)

(40.9)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

*Cubic ft. of natural gas per hr for gas pressures of 0.5 psig (14---in. wc) or less and a pressure drop of 0.5---in. wc (based on a 0.60 specific gravity gas). Ref: Table 6.2 ANSI Z223---2006/NFPA 54---2006.

Installations must be made in accordance with all authorities having jurisdiction. If possible, the gas supply line should be a separate line running directly from meter to furnace.

NOTE: In the state of Massachusetts:

1.Gas supply connections MUST be performed by a li- censed plumber or gas fitter.

2.When flexible connectors are used, the maximum length shall not exceed 36 inches (915 mm).

3.When lever handle type manual equipment shutoff valves are used, they shall be T-handle valves.

4.The use of copper tubing for gas piping is NOT approved by the state of Massachusetts.

Refer to Table 6 for recommended gas pipe sizing. Risers must be used to connect to furnace and to meter. Support all gas piping with appropriate straps, hangers, etc. Use a minimum of 1 hanger every 6 ft. (1.8 M). Joint compound (pipe dope) should be applied sparingly and only to male threads of joints. Pipe dope must be resistant to the action of propane gas.

!WARNING

FIRE OR EXPLOSION HAZARD

Failure to follow this warning could result in personal injury, death, and/or property damage.

If local codes allow the use of a flexible gas appliance connector, always use a new listed connector. Do not use a connector which has previously served another gas appliance. Black iron pipe shall be installed at the furnace gas control valve and extend a minimum of 2 in. (51 mm) outside the furnace.

!CAUTION

FURNACE DAMAGE HAZARD

Failure to follow this caution may result in furnace damage.

Connect gas pipe to furnace using a backup wrench to avoid damaging gas controls and burner misalignment.

An accessible manual equipment shutoff valve MUST be installed external to furnace casing and within 6 ft. of furnace. A 1/8-in. (3 mm) NPT plugged tapping, accessible for test gauge connection, MUST be installed immediately upstream of gas

supply connection to furnace and downstream of manual equipment shutoff valve.

NOTE: The furnace gas control valve inlet pressure tap connection is suitable to use as test gauge connection providing test pressure DOES NOT exceed maximum 0.5 psig (14-in. wc) stated on gas control valve. (See Fig. 53.) Some installations require gas entry on right side of furnace (as viewed in upflow). (See Fig. 21.)

2” (51mm)

58CT

Street Elbow

 

 

A08551

Fig. 21 - Burner and Manifold

Install a sediment trap in riser leading to furnace as shown in Fig.

22.Connect a capped nipple into lower end of tee. Capped nipple should extend below level of furnace gas controls. Place a ground joint union between furnace gas control valve manifold and exterior manual equipment gas shutoff valve.

GAS

SUPPLY

MANUAL

SHUTOFF

VALVE (REQUIRED)

SEDIMENT TRAP

UNION

A02035

Fig. 22 - Typical Gas Pipe Arrangement

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Contents Ama Furnace Reliability Hazard Safety ConsiderationsCUT Hazard Introduction DimensionsClearances to Combustibles Codes and Standards Electrostatic Discharge ESD Precautions ProcedureGeneral LocationCarbon Monoxide Poisoning and Unit Damage Hazard Location Relative to Cooling Equipment FIRE, Injury or Death HazardFire Hazard Property Damage HazardOutdoor Combustion Air Method AIR for Combustion VentilationFurnace Corrosion Hazard Carbon Monoxide Poisoning HazardAir for Combustion, Ventilation, and Dilution for Outdoors Upflow Installation InstallationSuspended Furnace Support Downflow InstallationHorizontal Installation FIRE, EXPLOSION, and Carbon Monoxide Poisoning HazardRoll-Out Protection Platform Furnace SupportDuct Flanges Opening dimensions In. mmHorizontal Unit Suspension Ductwork Acoustical Treatment Supply Air Connections Filter Arrangement Carbon Monoxide Poisoning HazardAIR Ducts General RequirementsFurnace Air Delivery CFM With FilterSpeed External Static Pressure IN. WC Size Inlet GAS Piping Fire or Explosion Hazard Air Delivery CFM With Filter*Downflow Furnaces Return Air ConnectionsUpflow Return Air Configurations and Restrictions Furnace Damage Hazard Maximum Capacity of PipeFurnace MAY not Operate Hazard WiringElectrical Connections Electrical Shock Hazard Electrical Shock and Fire HazardBOX Relocation Electrical DataElectrical Connection to J-BOX Fire or Electrical Shock Hazard Power Cord Installation in Furnace J-BOXBX. Cable Installation in Furnace J-BOX Electrical Box on Furnace Casing Side. See FigTwo-Stage Furnace with Two-Speed Air Conditioner See notes 2, 11, and 12 on the page following these figures Venting AccessoriesMasonry Chimney Requirements General Venting RequirementsChimney Inspection Chart Internal Area of Chimney Appliance Application RequirementsVent Height Upflow Application-Vent Elbow Up Downflow Application-Vent Elbow Up then Left Horizontal Left Application Vent Elbow Left Diameter Vent Height Orientation INPUTBTUH/HR Furnace VentUsing Tin Snips to Cut Tie Points General START-UP, ADJUSTMENT, and Safety CheckBurn Hazard Fire and Explosion Hazard Start-Up ProceduresAdjustments Stage Furnace Setup Switch DescriptionRedundant Automatic Gas Control Valve Altitude Derate Multiplier for U.S.AOrifice Hole Furnace Overheating Hazard Gas Rate cu ft. /hrSeconds Size of Test Dial For Revolution Color Speed AS Shipped Speed SelectionDesired Heating Mode Setup Switch Blower OFF Delay SEC Check Safety ControlsChecklist Stage Furnace Blower OFF delay Setup SwitchA08485 Orifice Size and Manifold Pressures In wc for Gas Input Rate A08219 A08219A Introduction Service and Maintenance ProceduresCarbon Monoxide Poisoning and Fire Hazard Care and MaintenanceWiring Diagram Filter Size Information IN. / MM Cleaning AND/OR Replacing AIR FilterBlower Motor and Wheel Unit Damage Hazard Cleaning Heat ExchangerIgniter Position-Top View Sequence of Operation58CT Thermidistat Mode Single-Stage Thermostat and Two-Speed Cooling Adaptive ModeSingle-Speed Cooling Troubleshooting Wiring DiagramsContinuous Blower Mode Troubleshooting Guide 2-Speed KitAdapter Chimneyin Usedswitch Shutoffvent Blocked Catalog No58CT---10SI