Heat & Glo LifeStyle SLR (COSMO) Electrical Service and Repair Junction Box Installation

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IGNITION MODULE 3 VAC

INTERMITTENT PILOT IGNITOR

I

S

TRANSFORMER

WHITE

3 VAC

HOT

NEUTRAL

BATTERY PACK

PLUG IN

BLACK

RED

ORANGE

GROUND TO

FIREPLACE

CHASSIS

WIRES

(TO BROWN)

ORANGE

GREEN

THERMOSTAT

WIRE ASSEMBLY

VALVE

NOTE: 1. Ignition module, valve, pilot, and wall switch operate on 3 volts. 120 VAC is required at junction box unless equipped with battery back-up.

Figure 12.2 Intellifire Pilot Ignition (IPI) Wiring Diagram with Wall Switch or Thermostat

D. Electrical Service and Repair

WARNING! Risk of Shock! Label all wires prior to dis- connection when servicing controls. Wiring errors can cause improper and dangerous operation. Verify proper operation after servicing.

WARNING! Risk of Shock! Replace damaged wire with type 105° C rated wire. Wire must have high temperature insulation.

E. Junction Box Installation

1.Remove the two screws that hold the junction box bracket to the right corner of the fireplace.

2.Remove the one screw that secures the junction box to the junction box bracket.

3.Route the wire through the strain relief in the outer wrap and down through the strain relief on left side of the junction box bracket and up through the right strain relief. See Figure 12.3.

4.Make the connection inside the junction box to the 120V wire. Connect green to the ground nut, black to black and white to white.

5.Reattach junction box to junction box bracket with one screw.

6.Reattach the junction box bracket to the appliance with two screws.

NOTE: There is an alternative access to the junction box.

Î

This can be accessed by removing the valve assembly.

 

See Figure 11.2.

 

 

 

JUNCTION BOX

BRACKET

NOTICE: DO NOT wire

 

110 VAC to wall switch.

 

Figure 12.3 Junction Box Detail

 

In the event that the junction box needs to be accessed

Î

or installed after finish methods have been applied, ac-

 

cess is possible by removing the valve assembly. See

 

Fig. 11.2. Bend the top heat shield back and remove the

 

one screw that secures the junction box to the bracket.

 

Ensure the heat shield is bent back so that it is positioned

 

above the junction box.

 

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Heat & Glo • SLR • 2143-900 Rev. B • 7/08

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Contents Model SLR Cosmo What to do if you smell gasCongratulations Homeowner Reference InformationTable of Contents User GuideFinishing Appliance SetupTroubleshooting Reference MaterialsLimited Lifetime Warranty Limited Lifetime Warranty Heat & GLO GAS Appliance ProductsListing and Code Approvals Installation of Carbon Monoxide Detectors Requirements for the Commonwealth of MassachusettsOperating Instructions User Guide Gas Fireplace SafetyYour Fireplace Clear Space Fixed Glass AssemblyRemote Controls, Wall Controls and Wall Switches Decorative Doors and FrontsLighting Instructions IPI Final inspection byInitial Break-in Procedure Frequently Asked QuestionsAfter Fireplace is Lit Glass Cleaning Maintenance and ServiceMaintenance Tasks-Homeowner Remote ControlVenting Maintenance Tasks-Qualified Service TechnicianGasket Seal and Glass Assembly Inspection FireboxGetting Started Typical Appliance SystemTools and Supplies Needed Design and Installation ConsiderationsInspect Appliance and Components Framing and Clearances Selecting Appliance LocationConstructing the Appliance Chase ClearancesNon-combustible Mantels Mantel and Wall ProjectionsCombustible Mantels Front Side Finishing DetailAIR Space Termination Locations Vent Termination Minimum ClearancesCovered Alcove Applications Vent Information and Diagrams Top Vent Horizontal Termination Venting with 1 elbow Minimum MaximumTop Vent Horizontal Termination Venting with 2 elbows Top Vent Horizontal Termination Venting with 3 elbowsTop Vent Horizontal Termination Venting with 3 elbows Top Vent Vertical Termination No Elbows V1 = 44 ft. Max .4 m Exhaust restrictor InstructionsTop Vent Vertical Termination Venting with 2 elbows V1 Minimum Maximum V1 + V2 MinimumTop Vent Vertical Termination Venting with 3 elbows Top Vent Vertical Termination Venting with 4 elbows V1 MIN H1 MAX V2 MIN H2 MAX V3 MINWall Penetration Framing Vent Clearances and FramingPipe Clearances to Combustibles Combustible Wall PenetrationInstall the Ceiling Firestop Pipe SLPFlat Ceiling Installation Install Attic Insulation ShieldVaulted Ceiling Installation Appliance Preparation Top VentSecuring and Leveling the Appliance Proper Positioning, Leveling And Securing Of AnInstalling Vent Pipe SLP Pipe Assemble Vent SectionsAssemble Slip Sections Secure The Vent SectionsInstall Decorative Ceiling Components Disassemble Vent SectionsInstall Metal Roof Flashing Assemble and Install Storm CollarInstall RF4-8 15 Secure Pipe with SLP-FSInstall Decorative Wall Components Install Vertical Termination CapHeat Shield Requirements for Horizontal Termination Install Horizontal Termination Cap 22 Venting through the wallFuel Conversion Gas InformationGas Pressure Gas Fitting Access Gas ConnectionOptional Accessories Requirements Wiring RequirementsIntellifire Ignition System Wiring Electrical InformationElectrical Service and Repair Junction Box Installation Junction Box DetailFinishing Framing and Finishing InstructionsFinishing Details Confirm Fireplace Opening Dimension Opening Facing Material 12 Overlap Fit Method Tonic or Martini Decorative Front14 Inside Fit Method Tonic Decorative Front Only Decorative Fronts 17 Tonic Decorative FrontClean the Appliance Appliance SetupRemove Fixed Glass Assembly AccessoriesCleaning the Rock Rock Media InstructionsScrew Air Shutter Setting Install the MeshAir Shutter Settings Symptom Possible Cause Corrective Action TroubleshootingIntellifire Ignition System Remove any contaminants that may have accumulated on Appliance Dimension Diagram Reference MaterialsVent Components Diagrams DVP-BEK2Extended Heat Shield SLP-45 45 ElbowSLP90- 90 Elbow RF4-8Horizontal Ceiling Firestop PVK-80Support Box-Black AdapterService Parts Part number list on followingStocked Service Parts ListAt Depot IPI Valve Assembly Contact Information