Potthof & Co 28kw, 24kw, 33kw manual Dimensions and Fixings

Page 11

5.0 Dimensions and Fixings

		Dimensions
		A	780mm
At least 1.5°	G	E
	G	B	345mm
		B	345mm
		C	450mm
	A	D 116mm Ø Min.
	A
		E	185mm
			(207mm for 80/125mm
			flue systems)

F 145mm

G 131mm

	H 180mm
360° Orientation	H 180mm

J 270mm

C	J
	J
	Flue Ø 100mm

Tap Rail

32.5 mm

Condensate

Drain

65 mm

Heating

Domestic Hot

Gas

Cold Water

Heating

Pressure Relief

Flow

Water Outlet

Inlet

Return

Valve

(22mm)

(15mm)

(22mm)

(15mm)

(22mm)

(15mm)

Image 11

Contents Installation & Service Instructions Benchmark Scheme Natural GasScheme Members only Installer Notification GuidelinesCodes of Practice refer to the most recent version Important Installation, Commissioning, Service & RepairLegislation Technique Safe Manual HandlingGeneral PreparationContents Description Contents of PackIntroduction Circulation Pump Drain Off Point General LayoutLayout Expansion Vessel Automatic Air VentAppliance Operation Central Heating Mode FigDomestic Hot Water Mode Fig Frost Protection ModeGold Combi 24, 28 & 33 HE a Technical DataDimensions and Fixings Bypass System DetailsInformation Central Heating CircuitExpansion Vessel Central Heating only Safety Pressure Relief Valve FigSystem Filling and Pressurising Fig Hard Water Areas Domestic Hot Water Circuit FigShowers At least Site RequirementsLocation Clearances FigsElectrical Supply Site RequirementVentilation of Compartments Gas SupplyRun PerPipe run Minimum Fall Per Metre500mm min Minimum Fall50mm per Minimum fall RunLikely flue positions requiring a flue terminal guard Plume Displacement KitFlue Below windows or openings on pitched roofs 2000Total equivalent length = +B+C+2x90Bends Flue OptionsTotal Equivalent Length = +B+C+1x90Bend Telescopic Flue inc. elbow Flue AccessoriesKey Accessory Size Code No Air Duct Connection Flue Duct Connection Boiler Adaptor Twin Flue Duct AdaptorTwin Flue Connection Terminal Guard Fig Flue DimensionsFor Roof Terminals Flue TrimPlume Displacement Kit Fig Plume DisplacementElbow 28/33Determining Permissible Lengths Example30mm 50mmGeneral Fitting Notes Extension and outlet. Secure using two of the screws Elbow to allow the flue to be installed as shown60Ø extension piece. It must be secured using two Using a suitable bit e.g mm, drill throughAfter considering the site requirements InstallationUnpacking & Initial Preparation FlushingFitting the Filling Loop Kit Tighten all the connections Fitting the Safety Pressure Relief Discharge Pipe FigFitting The Boiler Condensate Drain see sectionWall Thickness Waste Flue Fitting The FlueWall Thickness Flue Elbow Ensure Elbow is fully engaged into Boiler AdaptorEnsure Extension is fully engaged into Boiler Adaptor Inner Flue Support Bracket25mm Extension Cut End Terminal Block Cover Cable Clamp Making The Electrical ConnectionsPreliminary Electrical Checks Screw Pump Automatic Air Vent Selector Switch DisplayCommissioning Commissioning the BoilerIt is necessary to set the boiler to ‘Calibration Mode’ Temperature Control Selector Switch DisplayTemperature Control Gas Pressure Test Point Gas Valve Check the Operational Working Gas Inlet PressureSetting the Timer Case Front Panel Facia Panel CompletionCompletion Annual Servicing Inspection Servicing13 .1 Annual Servicing 10 ±1 Electrode PositionSpark and Sensing Electrodes Fig Changing ComponentsIgniter Fig Gasket Venturi Injector Cover Gas Inlet Pipe Fan Collector Fan FigVenturi Fig Injector FigExtension Piece Burner FigInsulation Fig Flue/Heat Exchanger Thermostat Sensor Fig Central Heating Temperature Sensor NTC FigSafety Thermostat Fig DHW Temperature Sensor NTC FigAutomatic Air Vent Fig Pump Head Only FigPump Complete Fig Pressure Relief Valve Fig Pressure Gauge FigsHall Effect Sensor Fig Plate Heat Exchanger Fig Diverter Valve Motor Unit & Assembly Fig14.22 P.C.B. Fig Selector Switch FigExpansion Vessel Fig Gas Valve FigCO2 should be 8.4% ± Reduce CO2 Setting the Gas ValveSetting the Gas Valve CO2 check Flue Adaptor Test Point Plug Analyser ProbeElectrical Illustrated Wiring Diagram315316 311 404419 422 400 415 Short Parts ListShort Parts List 426Error Codes Fault FindingInitial Fault Finding Checks Pump runs Error 133 flashingGo to section ‘A’ Turn the selector switch to Reset position for 5 secondsClose DHW tap Error 133 flashing Go to section ‘I’Turn Domestic Hot Water Open DHW tap fullyReplace water PCB X3 connector terminals 3Switch terminal Fan jammed or faulty winding Replace PCBReplace gas valve Check wiring Viewing WindowReplace sensor or PCB E28 Gas at burnerReplace sensor Replace safety thermostatReplace PCB Is there 230V at Pages for Notes Pages for Notes GAS Boiler System Commissioning Checklist Service Record Potterton