Potthof & Co 24kw Commissioning the Boiler, Screw Pump Automatic Air Vent, Domestic Hot Water

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Screw

Pump

Automatic Air

Vent

Fig. 63	Pump	2
Fig. 63	Pump	1		3
		1		3
		0		4
		bar
Selector Switch
	Display	Fig. 64		Pressure Gauge
	Display
				2		1	12
				3			11
				4				10
Reset		2		5				9
Reset				PM
			3	PM				8
			3	7				7
				8				AM
		0	4	9			0	5
		bar		10				4
				11			3
				12	1		2
	Central Heating	Domestic Hot Water
	Temperature Control	Temperature Control

Fig. 65

11.0Commissioning

11.1Commissioning the Boiler

1.Reference should be made to BS:EN 12828 & 14336 when commissioning the boiler.

2.At the time of commissioning, complete all relevant sections of the Benchmark Checklist at the rear of this publications.

3.Open the mains water supply to the boiler.

4.Open all hot water taps to purge the DHW system.

5.Ensure that the filling loop is connected and open, then open the heating flow and return valves on the boiler.

6.Open the screw on the automatic air vent on the pump body (Fig. 63).

7.The system must be flushed in accordance with BS 7593 (see Section 6.2) and the flushing agent manufacturers instructions.

8.Pressurise the system to 1.5 bar (Fig. 64) then close and disconnect the filling loop.

9.Turn the gas supply on and purge according to in GB BS 6891 and in IE I.S. 813 “Domestic Gas Installations”.

10.Test for gas tightness.

11.Hinge the facia panel upwards and refit the case front panel. Tighten the securing screws.

IMPORTANT: The combustion for this appliance has been checked, adjusted and preset at the factory for operation on the gas type specified on the appliance data plate. No measurement of the combustion is necessary. Do not adjust the air/gas ratio valve.

12. Having checked:

•That the boiler has been installed in accordance with these instructions.

•The integrity of the flue system and the flue seals.

•The integrity of the boiler combustion circuit and the relevant seals.

Proceed to put the boiler into operation as follows:

36© Baxi Heating UK Ltd 2012

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Contents Installation & Service Instructions Natural Gas Benchmark SchemeInstaller Notification Guidelines Scheme Members onlyImportant Installation, Commissioning, Service & Repair LegislationCodes of Practice refer to the most recent version Safe Manual Handling GeneralPreparation TechniqueContents Contents of Pack IntroductionDescription General Layout LayoutExpansion Vessel Automatic Air Vent Circulation Pump Drain Off PointCentral Heating Mode Fig Domestic Hot Water Mode FigFrost Protection Mode Appliance OperationTechnical Data Gold Combi 24, 28 & 33 HE aDimensions and Fixings System Details InformationCentral Heating Circuit BypassSafety Pressure Relief Valve Fig System Filling and Pressurising FigExpansion Vessel Central Heating only Domestic Hot Water Circuit Fig ShowersHard Water Areas Site Requirements LocationClearances Figs At leastSite Requirement Ventilation of CompartmentsGas Supply Electrical SupplyPer Pipe run Minimum FallPer Metre RunMinimum Fall 50mm per500mm min Run Minimum fallPlume Displacement Kit FlueBelow windows or openings on pitched roofs 2000 Likely flue positions requiring a flue terminal guardFlue Options Total equivalent length = +B+C+2x90BendsTotal Equivalent Length = +B+C+1x90Bend Flue Accessories Key Accessory Size Code NoTelescopic Flue inc. elbow Twin Flue Duct Adaptor Twin Flue ConnectionAir Duct Connection Flue Duct Connection Boiler Adaptor Flue Dimensions For Roof TerminalsFlue Trim Terminal Guard FigPlume Displacement Plume Displacement Kit Fig28/33 Determining Permissible LengthsExample Elbow50mm General Fitting Notes30mm Elbow to allow the flue to be installed as shown 60Ø extension piece. It must be secured using twoUsing a suitable bit e.g mm, drill through Extension and outlet. Secure using two of the screwsInstallation Unpacking & Initial PreparationFlushing After considering the site requirementsFitting the Filling Loop Kit Fitting the Safety Pressure Relief Discharge Pipe Fig Fitting The BoilerCondensate Drain see section Tighten all the connectionsFitting The Flue Wall Thickness Flue ElbowEnsure Elbow is fully engaged into Boiler Adaptor Wall Thickness Waste FlueInner Flue Support Bracket 25mm Extension Cut EndEnsure Extension is fully engaged into Boiler Adaptor Making The Electrical Connections Preliminary Electrical ChecksTerminal Block Cover Cable Clamp Selector Switch Display CommissioningCommissioning the Boiler Screw Pump Automatic Air VentTemperature Control Selector Switch Display Temperature Control Gas Pressure Test Point Gas ValveCheck the Operational Working Gas Inlet Pressure It is necessary to set the boiler to ‘Calibration Mode’Setting the Timer Completion CompletionCase Front Panel Facia Panel Servicing 13 .1 Annual ServicingAnnual Servicing Inspection Electrode Position 10 ±1Changing Components Igniter FigSpark and Sensing Electrodes Fig Fan Fig Venturi FigInjector Fig Gasket Venturi Injector Cover Gas Inlet Pipe Fan CollectorBurner Fig Insulation FigExtension Piece Central Heating Temperature Sensor NTC Fig Safety Thermostat FigDHW Temperature Sensor NTC Fig Flue/Heat Exchanger Thermostat Sensor FigPump Head Only Fig Pump Complete FigAutomatic Air Vent Fig Pressure Gauge Figs Hall Effect Sensor FigPressure Relief Valve Fig Diverter Valve Motor Unit & Assembly Fig Plate Heat Exchanger FigSelector Switch Fig 14.22 P.C.B. FigGas Valve Fig Expansion Vessel FigSetting the Gas Valve Setting the Gas Valve CO2 checkFlue Adaptor Test Point Plug Analyser Probe CO2 should be 8.4% ± Reduce CO2Illustrated Wiring Diagram ElectricalShort Parts List Short Parts List426 315316 311 404419 422 400 415Fault Finding Initial Fault Finding ChecksError Codes Error 133 flashing Go to section ‘A’ Turn the selector switch toReset position for 5 seconds Pump runsError 133 flashing Go to section ‘I’ Turn Domestic Hot WaterOpen DHW tap fully Close DHW tapPCB X3 connector terminals 3 Switch terminalFan jammed or faulty winding Replace PCB Replace waterCheck wiring Viewing Window Replace sensor or PCB E28Gas at burner Replace gas valveReplace safety thermostat Replace PCB Is there 230V atReplace sensor Pages for Notes Pages for Notes GAS Boiler System Commissioning Checklist Service Record Potterton