Potthof & Co 24kw, 33kw, 28kw manual Completion, Case Front Panel Facia Panel

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Case Front Panel

Facia Panel

Fig. 72

12.0Completion

12.1Completion

1.Instruct the user in the operation of the boiler and system explaining the operational sequence.

2.Set the central heating and hot water temperature control knobs to the requirements of the user.

3.Carefully read and complete all sections of the Benchmark Commissioning Checklist at the rear of this publication that are relevant to the appliance and installation. These details will be required in the event of any warranty work. The publication must be handed to the user for safe keeping and each subsequent regular service visit recorded.

4.For IE, it is necessary to complete a “Declaration of Conformity” to indicate compliance with I.S. 813. An example of this is given in I.S. 813 “Domestic Gas Installations”. This is in addition to the Benchmark Commissioning Checklist.

5.Hand over the Users Operating and Installation and Servicing Instructions, giving advice on the necessity of regular servicing.

© Baxi Heating UK Ltd 2012

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Contents Installation & Service Instructions Benchmark Scheme Natural GasScheme Members only Installer Notification GuidelinesImportant Installation, Commissioning, Service & Repair LegislationCodes of Practice refer to the most recent version Technique Safe Manual HandlingGeneral PreparationContents Contents of Pack IntroductionDescription Circulation Pump Drain Off Point General LayoutLayout Expansion Vessel Automatic Air VentAppliance Operation Central Heating Mode FigDomestic Hot Water Mode Fig Frost Protection ModeGold Combi 24, 28 & 33 HE a Technical DataDimensions and Fixings Bypass System DetailsInformation Central Heating CircuitSafety Pressure Relief Valve Fig System Filling and Pressurising FigExpansion Vessel Central Heating only Domestic Hot Water Circuit Fig ShowersHard Water Areas At least Site RequirementsLocation Clearances FigsElectrical Supply Site RequirementVentilation of Compartments Gas SupplyRun PerPipe run Minimum Fall Per MetreMinimum Fall 50mm per500mm min Minimum fall RunLikely flue positions requiring a flue terminal guard Plume Displacement KitFlue Below windows or openings on pitched roofs 2000Total equivalent length = +B+C+2x90Bends Flue OptionsTotal Equivalent Length = +B+C+1x90Bend Flue Accessories Key Accessory Size Code NoTelescopic Flue inc. elbow Twin Flue Duct Adaptor Twin Flue ConnectionAir Duct Connection Flue Duct Connection Boiler Adaptor Terminal Guard Fig Flue DimensionsFor Roof Terminals Flue TrimPlume Displacement Kit Fig Plume DisplacementElbow 28/33Determining Permissible Lengths Example50mm General Fitting Notes30mm Extension and outlet. Secure using two of the screws Elbow to allow the flue to be installed as shown60Ø extension piece. It must be secured using two Using a suitable bit e.g mm, drill throughAfter considering the site requirements InstallationUnpacking & Initial Preparation FlushingFitting the Filling Loop Kit Tighten all the connections Fitting the Safety Pressure Relief Discharge Pipe FigFitting The Boiler Condensate Drain see sectionWall Thickness Waste Flue Fitting The FlueWall Thickness Flue Elbow Ensure Elbow is fully engaged into Boiler AdaptorInner Flue Support Bracket 25mm Extension Cut EndEnsure Extension is fully engaged into Boiler Adaptor Making The Electrical Connections Preliminary Electrical ChecksTerminal Block Cover Cable Clamp Screw Pump Automatic Air Vent Selector Switch DisplayCommissioning Commissioning the BoilerIt is necessary to set the boiler to ‘Calibration Mode’ Temperature Control Selector Switch DisplayTemperature Control Gas Pressure Test Point Gas Valve Check the Operational Working Gas Inlet PressureSetting the Timer Completion CompletionCase Front Panel Facia Panel Servicing 13 .1 Annual ServicingAnnual Servicing Inspection 10 ±1 Electrode PositionChanging Components Igniter FigSpark and Sensing Electrodes Fig Gasket Venturi Injector Cover Gas Inlet Pipe Fan Collector Fan FigVenturi Fig Injector FigBurner Fig Insulation FigExtension Piece Flue/Heat Exchanger Thermostat Sensor Fig Central Heating Temperature Sensor NTC FigSafety Thermostat Fig DHW Temperature Sensor NTC FigPump Head Only Fig Pump Complete FigAutomatic Air Vent Fig Pressure Gauge Figs Hall Effect Sensor FigPressure Relief Valve Fig Plate Heat Exchanger Fig Diverter Valve Motor Unit & Assembly Fig14.22 P.C.B. Fig Selector Switch FigExpansion Vessel Fig Gas Valve FigCO2 should be 8.4% ± Reduce CO2 Setting the Gas ValveSetting the Gas Valve CO2 check Flue Adaptor Test Point Plug Analyser ProbeElectrical Illustrated Wiring Diagram315316 311 404419 422 400 415 Short Parts ListShort Parts List 426Fault Finding Initial Fault Finding ChecksError Codes Pump runs Error 133 flashingGo to section ‘A’ Turn the selector switch to Reset position for 5 secondsClose DHW tap Error 133 flashing Go to section ‘I’Turn Domestic Hot Water Open DHW tap fullyReplace water PCB X3 connector terminals 3Switch terminal Fan jammed or faulty winding Replace PCBReplace gas valve Check wiring Viewing WindowReplace sensor or PCB E28 Gas at burnerReplace safety thermostat Replace PCB Is there 230V atReplace sensor Pages for Notes Pages for Notes GAS Boiler System Commissioning Checklist Service Record Potterton