Potthof & Co 28kw, 24kw, 33kw manual Burner Fig, Insulation Fig, Extension Piece

Page 44

Cover

14.0 Changing Components

Extension Piece

(24 & 28 models)

Fig. 85

Spark

Electrode

Electrode

Leads

Burner

Gasket

Venturi

Collector

Heat

Exchanger

Rear

Insulation

Venturi

Cover

Insulation

Seal

Fig. 75

Collector

Sensing

Electrode

14.6Burner (Fig. 85)

1.Undo the screws securing the collector to the cover and venturi. (On 24 & 28 models there is an extension piece fitted to the cover, remove this also).

2.Withdraw the burner from the cover and replace with the new one.

3.Examine the gasket, replacing if necessary.

4.Reassemble in reverse order.

14.7Insulation (Fig. 86)

1.Remove the electrode leads, noting their positions. Also remove the electrodes as described in section 14.2.

2.Undo the screws securing the collector to the venturi and the nuts holding the cover to the heat exchanger. Draw the collector and cover assembly away.

3.Remove the cover insulation piece.

4.Fit the new insulation carefully over the burner and align it with the slots for the electrodes.

5.If the rear insulation requires replacement remove it and all debris from the heat exchanger. Also it may be necessary to separately remove the spring clip from the pin in the centre of the heat exchanger and the ‘L’ shaped clips embedded in the insulation.

6.DO NOT remove the shrink-wrapped coating from the replacement rear insulation. Keep the insulation vertical and press firmly into position.

7.Examine the cover seal and replace if necessary.

44© Baxi Heating UK Ltd 2012

Image 44

Contents Installation & Service Instructions Natural Gas Benchmark SchemeInstaller Notification Guidelines Scheme Members onlyCodes of Practice refer to the most recent version Important Installation, Commissioning, Service & RepairLegislation Safe Manual Handling GeneralPreparation TechniqueContents Description Contents of PackIntroduction General Layout LayoutExpansion Vessel Automatic Air Vent Circulation Pump Drain Off PointCentral Heating Mode Fig Domestic Hot Water Mode FigFrost Protection Mode Appliance OperationTechnical Data Gold Combi 24, 28 & 33 HE aDimensions and Fixings System Details InformationCentral Heating Circuit BypassExpansion Vessel Central Heating only Safety Pressure Relief Valve FigSystem Filling and Pressurising Fig Hard Water Areas Domestic Hot Water Circuit FigShowers Site Requirements LocationClearances Figs At leastSite Requirement Ventilation of CompartmentsGas Supply Electrical SupplyPer Pipe run Minimum FallPer Metre Run500mm min Minimum Fall50mm per Run Minimum fallPlume Displacement Kit FlueBelow windows or openings on pitched roofs 2000 Likely flue positions requiring a flue terminal guardFlue Options Total equivalent length = +B+C+2x90BendsTotal Equivalent Length = +B+C+1x90Bend Telescopic Flue inc. elbow Flue AccessoriesKey Accessory Size Code No Air Duct Connection Flue Duct Connection Boiler Adaptor Twin Flue Duct AdaptorTwin Flue Connection Flue Dimensions For Roof TerminalsFlue Trim Terminal Guard FigPlume Displacement Plume Displacement Kit Fig28/33 Determining Permissible LengthsExample Elbow30mm 50mmGeneral Fitting Notes Elbow to allow the flue to be installed as shown 60Ø extension piece. It must be secured using twoUsing a suitable bit e.g mm, drill through Extension and outlet. Secure using two of the screwsInstallation Unpacking & Initial PreparationFlushing After considering the site requirementsFitting the Filling Loop Kit Fitting the Safety Pressure Relief Discharge Pipe Fig Fitting The BoilerCondensate Drain see section Tighten all the connectionsFitting The Flue Wall Thickness Flue ElbowEnsure Elbow is fully engaged into Boiler Adaptor Wall Thickness Waste FlueEnsure Extension is fully engaged into Boiler Adaptor Inner Flue Support Bracket25mm Extension Cut End Terminal Block Cover Cable Clamp Making The Electrical ConnectionsPreliminary Electrical Checks Selector Switch Display CommissioningCommissioning the Boiler Screw Pump Automatic Air VentTemperature Control Selector Switch Display Temperature Control Gas Pressure Test Point Gas ValveCheck the Operational Working Gas Inlet Pressure It is necessary to set the boiler to ‘Calibration Mode’Setting the Timer Case Front Panel Facia Panel CompletionCompletion Annual Servicing Inspection Servicing13 .1 Annual Servicing Electrode Position 10 ±1Spark and Sensing Electrodes Fig Changing ComponentsIgniter Fig Fan Fig Venturi FigInjector Fig Gasket Venturi Injector Cover Gas Inlet Pipe Fan CollectorExtension Piece Burner FigInsulation Fig Central Heating Temperature Sensor NTC Fig Safety Thermostat FigDHW Temperature Sensor NTC Fig Flue/Heat Exchanger Thermostat Sensor FigAutomatic Air Vent Fig Pump Head Only FigPump Complete Fig Pressure Relief Valve Fig Pressure Gauge FigsHall Effect Sensor Fig Diverter Valve Motor Unit & Assembly Fig Plate Heat Exchanger FigSelector Switch Fig 14.22 P.C.B. FigGas Valve Fig Expansion Vessel FigSetting the Gas Valve Setting the Gas Valve CO2 checkFlue Adaptor Test Point Plug Analyser Probe CO2 should be 8.4% ± Reduce CO2Illustrated Wiring Diagram ElectricalShort Parts List Short Parts List426 315316 311 404419 422 400 415Error Codes Fault FindingInitial Fault Finding Checks Error 133 flashing Go to section ‘A’ Turn the selector switch toReset position for 5 seconds Pump runsError 133 flashing Go to section ‘I’ Turn Domestic Hot WaterOpen DHW tap fully Close DHW tapPCB X3 connector terminals 3 Switch terminalFan jammed or faulty winding Replace PCB Replace waterCheck wiring Viewing Window Replace sensor or PCB E28Gas at burner Replace gas valveReplace sensor Replace safety thermostatReplace PCB Is there 230V at Pages for Notes Pages for Notes GAS Boiler System Commissioning Checklist Service Record Potterton