Potthof & Co 24kw, 33kw, 28kw manual 28/33, Determining Permissible Lengths, Example, Elbow, 5121368

Page 27

 

16

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

16

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

X

14

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

X

14

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

10

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

10

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

(metres)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

(metres)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

12

 

 

 

 

 

 

 

 

24

 

 

 

 

 

 

 

 

 

 

 

12

 

 

 

 

 

 

 

 

 

 

 

24

 

 

 

 

 

 

ExhaustØ

8

 

 

 

 

 

 

28/33

 

 

 

 

 

 

 

 

 

 

 

 

 

ExhaustØ

8

 

 

 

 

 

 

 

 

 

28/33

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

60

6

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

60

6

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

4

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

4

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

2

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

2

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

0

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

0

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

0

1

2

3

4

 

 

 

5

6

7

8

9

 

 

0

1

 

2

3

4

5

6

7

8

9

 

 

 

 

 

 

 

Concentric 60/100 Flue (metres)Y

 

 

 

 

 

 

 

 

 

 

 

 

 

Concentric 60/100 Flue (metres)Y

 

 

 

 

 

 

 

 

Example 1

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Example 2

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Flue Lengths - Not Permissible

 

 

 

 

 

Flue Lengths - OK

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

16

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

X

14

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

10

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

(metres)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

12

 

 

 

 

 

 

 

 

 

 

 

 

24

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

ExhaustØ

8

 

 

 

 

 

 

 

 

 

28/33

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

60

 

6

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

4

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

2

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

0

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

0

 

 

1

2

3

4

5

 

6

 

 

7

 

 

8

9

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Concentric 60/100 Flue (metres)Y

 

 

 

 

 

 

 

 

Example 3

Flue Lengths - OK

60Ø Exhaust

Support

Bracket

 

9.0Plume Displacement

9.2Determining Permissible Lengths

In the graph the solid line diagonal represents the relationship between the concentric flue assembly (and any extensions) and the 60Ø exhaust (and any extensions or additional bends).

Example 1 - Not Permissible

If, for instance, a concentric length of 5 metres was required and the 60Ø exhaust needed to be 6 metres the graph shows that this combination would NOT be permissible as the intersection point would be above the solid diagonal line.

Example 2 - Flue Lengths OK

Where both lengths have been determined they can be applied to the graph to check that the installation is permissible. For example, if it was known that 2 metres of concentric flue and 4 metres of 60Ø exhaust were required, the values could be applied to the graph as shown in Example 2.. As the point of intersection of the dotted lines is below the solid diagonal line, the combination of lengths is shown to be acceptable.

Example 3 - Flue Lengths OK

In the example shown in Fig. 4 assume that the concentric part of the flue needs to be 2.3 metres long. Find the position of ‘2.3’ on the horizontal axis of the graph and then project upwards to the solid diagonal line. This is represented by the vertical thick dotted line. Where this dotted line intersects with the solid diagonal line on the graph, project across to the vertical axis. As can be seen this corresponds with 6 metres. Therefore, the total equivalent length of the 60Ø exhaust can be up to 6 metres. Any bend equivalencies must be accounted for i.e. 93° bends are equal to 1 metre, each 45° bend to 0.5 metres.

X

Y

45° Elbow

Flue Length - Worked Example Potterton Gold Combi 33HE A

93° Elbow

Concentric 60/100 Flue

Fig. 26

Additional Accessories

 

A - 93° Elbow

5121369

B - 45° Elbow (Pair)

5121370

C - 1 metre 60Ø Extension

5121368

 

 

1 metre Extension

1 metre supplied in kit

Concentric Flue

Fig. 27

In Fig. 27 opposite an additional 93° bend and pair of 45° elbows have been included in the 60Ø exhaust.

Also 3 straight extension pieces have been used.

To calculate total length:-

 

Length of 60Ø supplied in kit =

1 metre

3 x 1 metre Extensions =

3 metres

1 x 93° Elbow =

1 metre

2 x 45° Elbow =

1 metre (0.5 metres each)

Total 60Ø =

6 metres

After consulting the table in Example 3 it can be determined that the concentric flue could be up to approximately 2.3 metres long.

© Baxi Heating UK Ltd 2012

27

Image 27
Contents Installation & Service Instructions Benchmark Scheme Natural GasScheme Members only Installer Notification GuidelinesImportant Installation, Commissioning, Service & Repair LegislationCodes of Practice refer to the most recent version Technique Safe Manual HandlingGeneral PreparationContents Contents of Pack IntroductionDescription Circulation Pump Drain Off Point General LayoutLayout Expansion Vessel Automatic Air VentAppliance Operation Central Heating Mode FigDomestic Hot Water Mode Fig Frost Protection ModeGold Combi 24, 28 & 33 HE a Technical DataDimensions and Fixings Bypass System DetailsInformation Central Heating CircuitSafety Pressure Relief Valve Fig System Filling and Pressurising FigExpansion Vessel Central Heating only Domestic Hot Water Circuit Fig ShowersHard Water Areas At least Site RequirementsLocation Clearances FigsElectrical Supply Site RequirementVentilation of Compartments Gas SupplyRun PerPipe run Minimum Fall Per MetreMinimum Fall 50mm per500mm min Minimum fall RunLikely flue positions requiring a flue terminal guard Plume Displacement KitFlue Below windows or openings on pitched roofs 2000Total equivalent length = +B+C+2x90Bends Flue OptionsTotal Equivalent Length = +B+C+1x90Bend Flue Accessories Key Accessory Size Code NoTelescopic Flue inc. elbow Twin Flue Duct Adaptor Twin Flue ConnectionAir Duct Connection Flue Duct Connection Boiler Adaptor Terminal Guard Fig Flue DimensionsFor Roof Terminals Flue TrimPlume Displacement Kit Fig Plume DisplacementElbow 28/33Determining Permissible Lengths Example50mm General Fitting Notes30mm Extension and outlet. Secure using two of the screws Elbow to allow the flue to be installed as shown60Ø extension piece. It must be secured using two Using a suitable bit e.g mm, drill throughAfter considering the site requirements InstallationUnpacking & Initial Preparation FlushingFitting the Filling Loop Kit Tighten all the connections Fitting the Safety Pressure Relief Discharge Pipe FigFitting The Boiler Condensate Drain see sectionWall Thickness Waste Flue Fitting The FlueWall Thickness Flue Elbow Ensure Elbow is fully engaged into Boiler AdaptorInner Flue Support Bracket 25mm Extension Cut EndEnsure Extension is fully engaged into Boiler Adaptor Making The Electrical Connections Preliminary Electrical ChecksTerminal Block Cover Cable Clamp Screw Pump Automatic Air Vent Selector Switch DisplayCommissioning Commissioning the BoilerIt is necessary to set the boiler to ‘Calibration Mode’ Temperature Control Selector Switch DisplayTemperature Control Gas Pressure Test Point Gas Valve Check the Operational Working Gas Inlet PressureSetting the Timer Completion CompletionCase Front Panel Facia Panel Servicing 13 .1 Annual ServicingAnnual Servicing Inspection 10 ±1 Electrode PositionChanging Components Igniter FigSpark and Sensing Electrodes Fig Gasket Venturi Injector Cover Gas Inlet Pipe Fan Collector Fan FigVenturi Fig Injector FigBurner Fig Insulation FigExtension Piece Flue/Heat Exchanger Thermostat Sensor Fig Central Heating Temperature Sensor NTC FigSafety Thermostat Fig DHW Temperature Sensor NTC FigPump Head Only Fig Pump Complete FigAutomatic Air Vent Fig Pressure Gauge Figs Hall Effect Sensor FigPressure Relief Valve Fig Plate Heat Exchanger Fig Diverter Valve Motor Unit & Assembly Fig14.22 P.C.B. Fig Selector Switch FigExpansion Vessel Fig Gas Valve FigCO2 should be 8.4% ± Reduce CO2 Setting the Gas ValveSetting the Gas Valve CO2 check Flue Adaptor Test Point Plug Analyser ProbeElectrical Illustrated Wiring Diagram315316 311 404419 422 400 415 Short Parts ListShort Parts List 426Fault Finding Initial Fault Finding ChecksError Codes Pump runs Error 133 flashingGo to section ‘A’ Turn the selector switch to Reset position for 5 secondsClose DHW tap Error 133 flashing Go to section ‘I’Turn Domestic Hot Water Open DHW tap fullyReplace water PCB X3 connector terminals 3Switch terminal Fan jammed or faulty winding Replace PCBReplace gas valve Check wiring Viewing WindowReplace sensor or PCB E28 Gas at burnerReplace safety thermostat Replace PCB Is there 230V atReplace sensor Pages for Notes Pages for Notes GAS Boiler System Commissioning Checklist Service Record Potterton