Potthof & Co 28kw, 24kw, 33kw manual Safe Manual Handling, General, Preparation, Technique, Remember

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Safe Manual Handling

General

The following advice should be adhered to, from when first handling the boiler to the final stages of installation, and also during maintenance.

Most injuries as a result of inappropriate handling and lifting are to the back, but all other parts of the body are vulnerable, particularly shoulders, arms and hands. Health & Safety is the responsibility of EVERYONE.

There is no ‘safe’ limit for one man - each person has different capabilities. The boiler should be handled and lifted by TWO PEOPLE.

Do not handle or lift unless you feel physically able.

Wear appropriate Personal Protection Equipment e.g. protective gloves, safety footwear etc.

Preparation

Co-ordinate movements - know where, and when, you are both going.

Minimise the number of times needed to move the boiler - plan ahead.

Always ensure when handling or lifting the route is clear and unobstructed. If possible avoid steps, wet or slippery surfaces, unlit areas etc. and take special care on ladders/into lofts.

Technique

When handling or lifting always use safe techniques - keep your back straight, bend your knees. Don’t twist - move your feet, avoid bending forwards and sideways and keep the load as close to your body as possible.

Where possible transport the boiler using a sack truck or other suitable trolley.

Always grip the boiler firmly, and before lifting feel where the weight is concentrated to establish the centre of gravity, repositioning yourself as necessary. See the ‘Installation’ section of these instructions for recommended lift points.

Remember

The circumstances of each installation are different. Always asses the risks associated with handling and lifting according to the individual conditions.

If at any time when installing the boiler you feel that you may have injured yourself STOP !!

DO NOT ‘work through’ the pain - you may cause further injury.

IF IN ANY DOUBT DO NOT HANDLE OR LIFT THE BOILER - OBTAIN ADVICE OR ASSISTANCE BEFORE PROCEEDING !!

© Baxi Heating UK Ltd 2012

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Contents Installation & Service Instructions Benchmark Scheme Natural GasScheme Members only Installer Notification GuidelinesCodes of Practice refer to the most recent version Important Installation, Commissioning, Service & RepairLegislation General Safe Manual HandlingPreparation TechniqueContents Description Contents of PackIntroduction Layout General LayoutExpansion Vessel Automatic Air Vent Circulation Pump Drain Off PointDomestic Hot Water Mode Fig Central Heating Mode FigFrost Protection Mode Appliance OperationGold Combi 24, 28 & 33 HE a Technical DataDimensions and Fixings Information System DetailsCentral Heating Circuit BypassExpansion Vessel Central Heating only Safety Pressure Relief Valve FigSystem Filling and Pressurising Fig Hard Water Areas Domestic Hot Water Circuit FigShowers Location Site RequirementsClearances Figs At leastVentilation of Compartments Site RequirementGas Supply Electrical SupplyPipe run Minimum Fall PerPer Metre Run500mm min Minimum Fall50mm per Minimum fall RunFlue Plume Displacement KitBelow windows or openings on pitched roofs 2000 Likely flue positions requiring a flue terminal guardTotal equivalent length = +B+C+2x90Bends Flue OptionsTotal Equivalent Length = +B+C+1x90Bend Telescopic Flue inc. elbow Flue AccessoriesKey Accessory Size Code No Air Duct Connection Flue Duct Connection Boiler Adaptor Twin Flue Duct AdaptorTwin Flue Connection For Roof Terminals Flue DimensionsFlue Trim Terminal Guard FigPlume Displacement Kit Fig Plume DisplacementDetermining Permissible Lengths 28/33Example Elbow30mm 50mmGeneral Fitting Notes 60Ø extension piece. It must be secured using two Elbow to allow the flue to be installed as shownUsing a suitable bit e.g mm, drill through Extension and outlet. Secure using two of the screwsUnpacking & Initial Preparation InstallationFlushing After considering the site requirementsFitting the Filling Loop Kit Fitting The Boiler Fitting the Safety Pressure Relief Discharge Pipe FigCondensate Drain see section Tighten all the connectionsWall Thickness Flue Elbow Fitting The FlueEnsure Elbow is fully engaged into Boiler Adaptor Wall Thickness Waste FlueEnsure Extension is fully engaged into Boiler Adaptor Inner Flue Support Bracket25mm Extension Cut End Terminal Block Cover Cable Clamp Making The Electrical ConnectionsPreliminary Electrical Checks Commissioning Selector Switch DisplayCommissioning the Boiler Screw Pump Automatic Air VentTemperature Control Gas Pressure Test Point Gas Valve Temperature Control Selector Switch DisplayCheck the Operational Working Gas Inlet Pressure It is necessary to set the boiler to ‘Calibration Mode’Setting the Timer Case Front Panel Facia Panel CompletionCompletion Annual Servicing Inspection Servicing13 .1 Annual Servicing 10 ±1 Electrode PositionSpark and Sensing Electrodes Fig Changing ComponentsIgniter Fig Venturi Fig Fan FigInjector Fig Gasket Venturi Injector Cover Gas Inlet Pipe Fan CollectorExtension Piece Burner FigInsulation Fig Safety Thermostat Fig Central Heating Temperature Sensor NTC FigDHW Temperature Sensor NTC Fig Flue/Heat Exchanger Thermostat Sensor FigAutomatic Air Vent Fig Pump Head Only FigPump Complete Fig Pressure Relief Valve Fig Pressure Gauge FigsHall Effect Sensor Fig Plate Heat Exchanger Fig Diverter Valve Motor Unit & Assembly Fig14.22 P.C.B. Fig Selector Switch FigExpansion Vessel Fig Gas Valve FigSetting the Gas Valve CO2 check Setting the Gas ValveFlue Adaptor Test Point Plug Analyser Probe CO2 should be 8.4% ± Reduce CO2Electrical Illustrated Wiring DiagramShort Parts List Short Parts List426 315316 311 404419 422 400 415Error Codes Fault FindingInitial Fault Finding Checks Go to section ‘A’ Turn the selector switch to Error 133 flashingReset position for 5 seconds Pump runsTurn Domestic Hot Water Error 133 flashing Go to section ‘I’Open DHW tap fully Close DHW tapSwitch terminal PCB X3 connector terminals 3Fan jammed or faulty winding Replace PCB Replace waterReplace sensor or PCB E28 Check wiring Viewing WindowGas at burner Replace gas valveReplace sensor Replace safety thermostatReplace PCB Is there 230V at Pages for Notes Pages for Notes GAS Boiler System Commissioning Checklist Service Record Potterton