Potthof & Co 28kw, 24kw, 33kw manual Pipe run Minimum Fall, Per Metre, Run, Condensate Drain

Page 17

Examples are shown of the following methods of termination:-

i)to an internal soil & vent pipe

ii)via an internal discharge branch (e.g. sink waste) downstream of the trap

iii)to a drain or gully

iv)to a purpose made soakaway

v)pumped into an internal discharge branch (e.g. sink waste) downstream of the trap

vi)pumped into an external soil & vent pipe

vii)to a drain or gully with extended external run & trace heating

It is strongly recommended to discharge internally into the household drainage system. If connecting to a rain water drain, that drain MUST discharge into a foul drain.

21.5mm 32mm Insulation

i)Termination to an internal soil and vent pipe

 

50mm

per

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

2.

 

 

metre

of pipe run

 

 

Minimum

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

fall

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

450mm min*

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

*450mm is applicable to

 

 

 

 

 

 

 

 

 

 

 

 

properties up to 3 storeys.

 

 

 

 

 

 

For multi-storey building

 

 

 

 

 

 

installations consult BS 6798.

 

ii) External termination via internal discharge branch

Boiler

e.g sink waste - downstream*

 

Sink

50mm

per

metre

 

 

 

 

Pipe must terminate above

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

2.

 

 

of pipe

run

 

water level but below

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Minimum

fall

 

 

 

 

surrounding surface. Cut

 

 

 

 

 

 

 

 

 

 

 

 

 

end at 45°

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

*It is NOT RECOMMENDED to connect upstream of the sink or other waste water receptacle !

7.0Site Requirements

7.7Condensate Drain

FAILURE TO INSTALL THE CONDENSATE DISCHARGE PIPEWORK CORRECTLY WILL AFFECT THE RELIABLE OPERATION OF THE BOILER.

CAREFUL CONSIDERATION MUST BE GIVEN TO THE POSSIBILITY OF THE PIPEWORK BEING SUBJECT TO FREEZING CONDITIONS AND APPROPRIATE MEASURES TAKEN TO PREVENT BLOCKAGE. CORRECT INSTALLATION IN ACCORDANCE WITH THIS SECTION WILL CONSIDERABLY MINIMISE THE LIKELIHOOD OF BLOCKAGE AND SUBSEQUENT BOILER LOCK-OUT.

A CONDENSATE DISCHARGE PUMP AND PIPE ‘TRACE HEATING’ ARE AVAILABLE AS ACCESSORIES - see paragraphs 7.7.12 to 7.715 for further details.

The condensate discharge pipe MUST NOT RISE at any point along its length. There MUST be a fall of AT LEAST 2.5° (50mm per metre) along the entire run EXCEPT when employing a suitable condensate pump in basement and cellar or similar applications.

The boiler condensate trap incorporates a seal of 75mm, therefore it is unnecessary to install an air break and trap in the discharge pipework.

1.The condensate outlet will accept 21.5mm (3/4in) plastic overflow pipe. It is strongly recommended that this discharges internally into the household drainage system. Where this is not possible, discharge into an outside drain is permissible providing every possible precaution is taken to prevent freezing.

2.Ensure the discharge of condensate complies with any

national or local regulations in force. BS 6798 & Part H1 of the Building Regulations give further detailed guidance.

3.The discharge pipe should be run in a proprietary drain pipe material e.g. PVC, PVC-U, ABS, PVC-C or PP.

4.Metal pipework is NOT suitable for use in condensate discharge systems.

5.The pipe should be a minimum of 21.5mm diameter and must be supported using suitably spaced clips of the correct design to prevent sagging.

6.It is advisable that the full length of condensate pipe is run internally and preferably be less than 3 metres.

7.Internal runs greater than 3 metres or runs in cold areas should use 32mm waste pipe.

8.External runs MUST be a MINIMUM of 32mm and fully insulated with material suitable for external use.

9.If the boiler is fitted in an unheated location the entire condensate discharge pipe should be treated as an external run and sized and insulated accordingly.

10.In all cases discharge pipe must be installed to aid disposal of the condensate. To reduce the risk of condensate being trapped, as few bends and fittings as possible should be used and any burrs on cut pipe removed.

© Baxi Heating UK Ltd 2012

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Contents Installation & Service Instructions Benchmark Scheme Natural GasScheme Members only Installer Notification GuidelinesCodes of Practice refer to the most recent version Important Installation, Commissioning, Service & RepairLegislation General Safe Manual HandlingPreparation TechniqueContents Description Contents of PackIntroduction Layout General LayoutExpansion Vessel Automatic Air Vent Circulation Pump Drain Off PointDomestic Hot Water Mode Fig Central Heating Mode FigFrost Protection Mode Appliance OperationGold Combi 24, 28 & 33 HE a Technical DataDimensions and Fixings Information System DetailsCentral Heating Circuit BypassExpansion Vessel Central Heating only Safety Pressure Relief Valve FigSystem Filling and Pressurising Fig Hard Water Areas Domestic Hot Water Circuit FigShowers Location Site RequirementsClearances Figs At leastVentilation of Compartments Site RequirementGas Supply Electrical SupplyPipe run Minimum Fall PerPer Metre Run500mm min Minimum Fall50mm per Minimum fall RunFlue Plume Displacement KitBelow windows or openings on pitched roofs 2000 Likely flue positions requiring a flue terminal guardTotal equivalent length = +B+C+2x90Bends Flue OptionsTotal Equivalent Length = +B+C+1x90Bend Telescopic Flue inc. elbow Flue AccessoriesKey Accessory Size Code No Air Duct Connection Flue Duct Connection Boiler Adaptor Twin Flue Duct AdaptorTwin Flue Connection For Roof Terminals Flue DimensionsFlue Trim Terminal Guard FigPlume Displacement Kit Fig Plume DisplacementDetermining Permissible Lengths 28/33Example Elbow30mm 50mmGeneral Fitting Notes 60Ø extension piece. It must be secured using two Elbow to allow the flue to be installed as shownUsing a suitable bit e.g mm, drill through Extension and outlet. Secure using two of the screwsUnpacking & Initial Preparation InstallationFlushing After considering the site requirementsFitting the Filling Loop Kit Fitting The Boiler Fitting the Safety Pressure Relief Discharge Pipe FigCondensate Drain see section Tighten all the connectionsWall Thickness Flue Elbow Fitting The FlueEnsure Elbow is fully engaged into Boiler Adaptor Wall Thickness Waste FlueEnsure Extension is fully engaged into Boiler Adaptor Inner Flue Support Bracket25mm Extension Cut End Terminal Block Cover Cable Clamp Making The Electrical ConnectionsPreliminary Electrical Checks Commissioning Selector Switch DisplayCommissioning the Boiler Screw Pump Automatic Air VentTemperature Control Gas Pressure Test Point Gas Valve Temperature Control Selector Switch DisplayCheck the Operational Working Gas Inlet Pressure It is necessary to set the boiler to ‘Calibration Mode’Setting the Timer Case Front Panel Facia Panel CompletionCompletion Annual Servicing Inspection Servicing13 .1 Annual Servicing 10 ±1 Electrode PositionSpark and Sensing Electrodes Fig Changing ComponentsIgniter Fig Venturi Fig Fan FigInjector Fig Gasket Venturi Injector Cover Gas Inlet Pipe Fan CollectorExtension Piece Burner FigInsulation Fig Safety Thermostat Fig Central Heating Temperature Sensor NTC FigDHW Temperature Sensor NTC Fig Flue/Heat Exchanger Thermostat Sensor FigAutomatic Air Vent Fig Pump Head Only FigPump Complete Fig Pressure Relief Valve Fig Pressure Gauge FigsHall Effect Sensor Fig Plate Heat Exchanger Fig Diverter Valve Motor Unit & Assembly Fig14.22 P.C.B. Fig Selector Switch FigExpansion Vessel Fig Gas Valve FigSetting the Gas Valve CO2 check Setting the Gas ValveFlue Adaptor Test Point Plug Analyser Probe CO2 should be 8.4% ± Reduce CO2Electrical Illustrated Wiring DiagramShort Parts List Short Parts List426 315316 311 404419 422 400 415Error Codes Fault FindingInitial Fault Finding Checks Go to section ‘A’ Turn the selector switch to Error 133 flashingReset position for 5 seconds Pump runsTurn Domestic Hot Water Error 133 flashing Go to section ‘I’Open DHW tap fully Close DHW tapSwitch terminal PCB X3 connector terminals 3Fan jammed or faulty winding Replace PCB Replace waterReplace sensor or PCB E28 Check wiring Viewing WindowGas at burner Replace gas valveReplace sensor Replace safety thermostatReplace PCB Is there 230V at Pages for Notes Pages for Notes GAS Boiler System Commissioning Checklist Service Record Potterton