Maintenance-Batteries, Changing Batteries

Contents Operating Instructions ENG iGLOSSMODELS: CB20 CBCD20MACHINE DATA LOG/OVERVIEW OVERVIEWMODEL _______________________________________ DATE OF PURCHASE __________________________TABLE OF CONTENTS HOW TO USE THIS MANUALSAFETY HOW TO USE THIS MANUAL The PARTS LIST section contains assembled partslists include a number of columns of information READ ALL INSTRUCTIONS BEFORE USING THIS MACHINE IMPORTANT SAFETY INSTRUCTIONSSAVE THESE INSTRUCTIONS must always be followed, including the followingHAZARD INTENSITY LEVEL FOR SAFETYWHEN SERVICING MACHINE Never allow metal to lie across battery topsSAFETY LABEL LOCATION PINCH CAUTION 86252520 PRV NO. BATTERY CAUTION86244310 PRV NO. CAUTION LABEL 86243830 2 PRV NO. 86306300 CHARIOT BURNISHER 11/09/07TECHNICAL SPECIFICATIONS DIMENSION/CAPACITYITEM TECHNICAL SPECIFICATIONS SPECIAL NOTESMEASURE HOW THIS MACHINE WORKS COMPONENTS Control HousingFilter Access Lid Control Panel-DriveDRIVE CONTROLS 86306300 CHARIOT BURNISHER 11/09/07DRIVE CONTROLS 6.SPEED CONTROL SWITCH 7.DRIVE RESET SWITCHDRIVE CONTROLS 8.HORN BUTTON10.BATTERY CHARGE LEVEL INDICATOR- BASIC DRIVE CONTROLS11. HOUR METER-BASIC 1. Pad Adjustment Knob BURNISHER CONTROLS3. Pad Pressure Meter 1 2 33-10 BURNISHER CONTROLS3.PAD PRESSURE METER MACHINE OPERATION 3-11EMERGENCY STOP PROCEDURES PRE-RUNMACHINE INSPECTION3-12 MACHINE OPERATIONINEFFICIENT BURNISHING PATH RECOMMENDED BURNISHING PATHMAINTENANCE SERVICE SCHEDULEMAINTENANCE Check pad for proper installationMAINTENANCE-BATTERIES Battery TrayBattery Connector-Machine Battery Tray LatchMAINTENANCE-BATTERIES BATTERY MAINTENANCEBATTERIES Charge batteries in a well ventilated areaMAINTENANCE-BATTERIES CHECKING BATTERY SPECIFIC GRAVITYCHECKING GRAVITY A.Hydrometer B.Battery BATTERY CONDITIONMAINTENANCE-BATTERIES CHANGING BATTERIESBatteries are a potential environmental hazard MAINTENANCE 1.Dust Bag/Filter 2.Pads 3.SkirtsMAINTENANCE DUST BAG REPLACEMENTPAD INSTALLATION DUST CONTROL SKIRTSMAINTENANCE-PADDRIVER PAD DRIVER REPLACEMENTMAINTENANCE-PADDRIVER 3 7/8MAINTENANCE-SHUNTADJUSTMENT 4-10SHUNT ADJUSTMENT MAINTENANCE-DRIVEMOTOR & BRAKE 4-111.Drive motor 2.Parking brake 3.Drive chain 4-12 MAINTENANCE-DRIVEMOTOR & BRAKEELECTRIC PARKING BRAKE ENGAGEMENT To disengage brake4-13 MAINTENANCE-DRIVEMOTOR & BRAKEDRIVE MOTOR CARBON BRUSH REPLACEMENT Do not use a pressure washer to clean aroundMAINTENANCE-CIRCUITPROTECTION 4-141.CIRCUIT BREAKERS 2.FUSETROUBLESHOOTING 4-15MACHINE TROUBLESHOOTING CONTROLLER FAULT CODES PROPEL CIRCUIT BOARD TROUBLESHOOTING4-16 4-17 MACHINE TROUBLESHOOTING CONTROLLER FAULT CODESPROGRAMMER LCD BURNISHER PARTS 86306300 CHARIOT BURNISHER 11/09/07BUMPER 10 1 7 6 62 3 1 86306300 CHARIOT BURNISHER 11/09/07BUMPER Page CONTROL PANEL CONTROLS & HOUSING CONTROLS & HOUSING PART NODECALS 86306300 CHARIOT BURNISHER 01/06/096 5 3 2 1 7 DECALS PART NOFILTER 86306300 CHARIOT BURNISHER 11/09/0714 5 12 2 10 6 13 7 15-10 FILTERFRAME-LOWER 5-1186306300 CHARIOT BURNISHER 11/09/07 5-12 FRAME-LOWERPART NO FRAME-UPPER 5-131 2 3 2 4 7 2 4 25-14 FRAME-UPPERPART NO HOOD 5-158 9 5 15 1 16 3 14 165-16 HOODPART NO PEDAL PLATFORM 5-175-18 PEDAL PLATFORMPART NO 5-19 PEDAL PLATFORM2 11 14 3 13 15 6 6PEDAL PLATFORM 5-20REAR COVER 5-2186306300 CHARIOT BURNISHER 011/09/07 5-22 REAR COVERDECK LIFT MECHANISM 5-23DECK LIFT MECHANISM 5-24DECK LIFT LINKAGE 5-255-26 DECK LIFT LINKAGEPART NO STEERING 5-275-28 STEERINGPART NO WHEEL-FRONT DRIVE-CHAIN 5-2986306300 CHARIOT BURNISHER 05/19/08 5-30 WHEEL-FRONT DRIVE-CHAINWHEEL-FRONTBRAKE 5-3120 19 18 16 10 11 12 7 8 95-32 WHEEL-FRONTBRAKESERIAL NO WHEEL-FRONTDRIVE, GEAR 5-335-34 WHEEL-FRONTDRIVE, GEARWHEEL-REAR 1 25-35 86306300 CHARIOT BURNISHER 11/09/075-36 WHEEL-REARWIRING-BATTERIES 5-375-38 WIRING-BATTERIESWIRING-COMPONENTS 1 3 5 7 6 8 9 13 115-39 86306300 CHARIOT BURNISHER 02/03/095-40 WIRING-COMPONENTSPART NO WIRING-CONTROLPANEL 5-413 LT BLU 28 GRN5-42 WIRING-CONTROLPANELPART NO WIRING-DRIVEMOTOR 5-431 WHT 2 BLK5-44 WIRING-DRIVEMOTORPART NO WIRING-MAINHARNESS 5-455-46 WIRING-MAINHARNESSWIRING-PEDALPLATFORM 5-47DIAGRAM A 5 ORG 6 BRN 7 GRN 3 LT BLU 4 RED DIAGRAM B 5 GRN 10 BRN 6 ORG5-48 WIRING-PEDALPLATFORMWIRING DIAGRAM 5-49SUGGESTED SPARE PARTS 5-50BACK-UPALARM - OPTION 5-5186306300 CHARIOT BURNISHER 11/09/07 5-52 BACK-UPALARM - OPTIONBATTERY CART - OPTION 5-5386306300 CHARIOT BURNISHER 02/12/08 5-54 BATTERY CART - OPTION5-55 BATTERY CART - OPTION86306300 CHARIOT BURNISHER 11/09/07 5-56 BATTERY CART - OPTIONPART NO SEAT - OPTION 5-571 34 5 6 8 7 16 18 22 21 2 14 12 11 9 15 205-58 SEAT - OPTIONWARNING LIGHTS - OPTION FRONT6REAR 5-595-60 WARNING LIGHTS - OPTIONPART NO 86306300 CHARIOT BURNISHER 11/09/07 55-97-61SERIAL NUMBERS 5-621CBE20:100201000010, CB20: 100200800369, CB20X: 86306300 CHARIOT BURNISHER 12/16/08