Windsor CB20, CBE20, CBCD20 manual Decals, CHARIOT BURNISHER 01/06/09, 6 5 3 2 1 7

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DECALS

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5-7	86306300 CHARIOT BURNISHER 01/06/09

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Contents Operating Instructions ENG iGLOSSMODELS: CB20 CBCD20MACHINE DATA LOG/OVERVIEW OVERVIEWMODEL _______________________________________ DATE OF PURCHASE __________________________SAFETY TABLE OF CONTENTSHOW TO USE THIS MANUAL lists include a number of columns of information HOW TO USE THIS MANUALThe PARTS LIST section contains assembled parts READ ALL INSTRUCTIONS BEFORE USING THIS MACHINE IMPORTANT SAFETY INSTRUCTIONSSAVE THESE INSTRUCTIONS must always be followed, including the followingHAZARD INTENSITY LEVEL FOR SAFETYWHEN SERVICING MACHINE Never allow metal to lie across battery topsSAFETY LABEL LOCATION PINCH CAUTION 86252520 PRV NO. BATTERY CAUTION86244310 PRV NO. CAUTION LABEL 86243830 2 PRV NO. 86306300 CHARIOT BURNISHER 11/09/07ITEM TECHNICAL SPECIFICATIONSDIMENSION/CAPACITY MEASURE TECHNICAL SPECIFICATIONSSPECIAL NOTES HOW THIS MACHINE WORKS COMPONENTS Control HousingFilter Access Lid Control Panel-DriveDRIVE CONTROLS 86306300 CHARIOT BURNISHER 11/09/07DRIVE CONTROLS 6.SPEED CONTROL SWITCH 7.DRIVE RESET SWITCHDRIVE CONTROLS 8.HORN BUTTON11. HOUR METER-BASIC 10.BATTERY CHARGE LEVEL INDICATOR- BASICDRIVE CONTROLS 1. Pad Adjustment Knob BURNISHER CONTROLS3. Pad Pressure Meter 1 2 33.PAD PRESSURE METER 3-10BURNISHER CONTROLS MACHINE OPERATION 3-11EMERGENCY STOP PROCEDURES PRE-RUNMACHINE INSPECTION3-12 MACHINE OPERATIONINEFFICIENT BURNISHING PATH RECOMMENDED BURNISHING PATHMAINTENANCE SERVICE SCHEDULEMAINTENANCE Check pad for proper installationMAINTENANCE-BATTERIES Battery TrayBattery Connector-Machine Battery Tray LatchMAINTENANCE-BATTERIES BATTERY MAINTENANCEBATTERIES Charge batteries in a well ventilated areaMAINTENANCE-BATTERIES CHECKING BATTERY SPECIFIC GRAVITYCHECKING GRAVITY A.Hydrometer B.Battery BATTERY CONDITIONBatteries are a potential environmental hazard MAINTENANCE-BATTERIESCHANGING BATTERIES MAINTENANCE 1.Dust Bag/Filter 2.Pads 3.SkirtsMAINTENANCE DUST BAG REPLACEMENTPAD INSTALLATION DUST CONTROL SKIRTSMAINTENANCE-PADDRIVER PAD DRIVER REPLACEMENTMAINTENANCE-PADDRIVER 3 7/8SHUNT ADJUSTMENT MAINTENANCE-SHUNTADJUSTMENT4-10 1.Drive motor 2.Parking brake 3.Drive chain MAINTENANCE-DRIVEMOTOR & BRAKE4-11 4-12 MAINTENANCE-DRIVEMOTOR & BRAKEELECTRIC PARKING BRAKE ENGAGEMENT To disengage brake4-13 MAINTENANCE-DRIVEMOTOR & BRAKEDRIVE MOTOR CARBON BRUSH REPLACEMENT Do not use a pressure washer to clean aroundMAINTENANCE-CIRCUITPROTECTION 4-141.CIRCUIT BREAKERS 2.FUSETROUBLESHOOTING 4-154-16 MACHINE TROUBLESHOOTING CONTROLLER FAULT CODESPROPEL CIRCUIT BOARD TROUBLESHOOTING PROGRAMMER LCD 4-17MACHINE TROUBLESHOOTING CONTROLLER FAULT CODES BURNISHER PARTS 86306300 CHARIOT BURNISHER 11/09/07BUMPER 10 1 7 6 62 3 1 86306300 CHARIOT BURNISHER 11/09/07BUMPER Page CONTROL PANEL CONTROLS & HOUSING CONTROLS & HOUSING PART NO6 5 3 2 1 7 DECALS86306300 CHARIOT BURNISHER 01/06/09 DECALS PART NOFILTER 86306300 CHARIOT BURNISHER 11/09/0714 5 12 2 10 6 13 7 15-10 FILTER86306300 CHARIOT BURNISHER 11/09/07 FRAME-LOWER5-11 PART NO 5-12FRAME-LOWER FRAME-UPPER 5-131 2 3 2 4 7 2 4 2PART NO 5-14FRAME-UPPER HOOD 5-158 9 5 15 1 16 3 14 16PART NO 5-16HOOD PEDAL PLATFORM 5-17PART NO 5-18PEDAL PLATFORM 5-19 PEDAL PLATFORM2 11 14 3 13 15 6 6PEDAL PLATFORM 5-2086306300 CHARIOT BURNISHER 011/09/07 REAR COVER5-21 5-22 REAR COVERDECK LIFT MECHANISM 5-23DECK LIFT MECHANISM 5-24DECK LIFT LINKAGE 5-25PART NO 5-26DECK LIFT LINKAGE STEERING 5-27PART NO 5-28STEERING 86306300 CHARIOT BURNISHER 05/19/08 WHEEL-FRONT DRIVE-CHAIN5-29 5-30 WHEEL-FRONT DRIVE-CHAINWHEEL-FRONTBRAKE 5-3120 19 18 16 10 11 12 7 8 9SERIAL NO 5-32WHEEL-FRONTBRAKE WHEEL-FRONTDRIVE, GEAR 5-335-34 WHEEL-FRONTDRIVE, GEARWHEEL-REAR 1 25-35 86306300 CHARIOT BURNISHER 11/09/075-36 WHEEL-REARWIRING-BATTERIES 5-375-38 WIRING-BATTERIESWIRING-COMPONENTS 1 3 5 7 6 8 9 13 115-39 86306300 CHARIOT BURNISHER 02/03/09PART NO 5-40WIRING-COMPONENTS WIRING-CONTROLPANEL 5-413 LT BLU 28 GRNPART NO 5-42WIRING-CONTROLPANEL WIRING-DRIVEMOTOR 5-431 WHT 2 BLKPART NO 5-44WIRING-DRIVEMOTOR WIRING-MAINHARNESS 5-455-46 WIRING-MAINHARNESSWIRING-PEDALPLATFORM 5-47DIAGRAM A 5 ORG 6 BRN 7 GRN 3 LT BLU 4 RED DIAGRAM B 5 GRN 10 BRN 6 ORG5-48 WIRING-PEDALPLATFORMWIRING DIAGRAM 5-49SUGGESTED SPARE PARTS 5-5086306300 CHARIOT BURNISHER 11/09/07 BACK-UPALARM - OPTION5-51 5-52 BACK-UPALARM - OPTION86306300 CHARIOT BURNISHER 02/12/08 BATTERY CART - OPTION5-53 5-54 BATTERY CART - OPTION86306300 CHARIOT BURNISHER 11/09/07 5-55BATTERY CART - OPTION PART NO 5-56BATTERY CART - OPTION SEAT - OPTION 5-571 34 5 6 8 7 16 18 22 21 2 14 12 11 9 15 205-58 SEAT - OPTIONWARNING LIGHTS - OPTION FRONT6REAR 5-59PART NO 5-60WARNING LIGHTS - OPTION 86306300 CHARIOT BURNISHER 11/09/07 55-97-61SERIAL NUMBERS 5-621CBE20:100201000010, CB20: 100200800369, CB20X: 86306300 CHARIOT BURNISHER 12/16/08