Windsor CBE20, CBCD20, CB20 manual 5-38, Wiring-Batteries

Page 75

 

 

 

 

 

WIRING-BATTERIES

 

 

 

 

 

 

 

REF

PART NO.

PRV NO.

QTY

DESCRIPTION

SERIAL NO.

NOTES:

FROM

 

 

 

 

 

 

1A

86260200

80872

2

WIRE, 4X14.5BK 5/16RINGX5/16RING

 

 

1B

86002510

23125

2

WIRE, 4X15 BCLAMPXBCLAMP

 

 

2

86008920

80889

6

BOOT, RUBBER TERM. ISOLATOR

 

 

3

86271910

57295

6

NUT, 5/16-18 FLEXLOCK

 

 

4

86010670

87029

6

WASHER, 5/16 FLAT SS

 

 

5

86264960

27915

2

CABLE TIE, .375 X 43”

 

 

6A

86260610

880836

1

WIRE, 4X25RD CTERM X 3/8RING

 

 

6B

86002570

23190

1

WIRE, 4X27 RD BCLAMP X CTERM

 

 

7A

86260230

80876

1

WIRE, 4X30 BK CTERM X 3/8RING

 

 

7B

86002580

23191

1

WIRE, 4X27 BK BCLAMP X CTERM

 

 

8

86008760

80682

1

CONN, 175 DCA GRY W/O TERMS

 

 

9

86229700

08071

3

BLOCK, 3.0 X 1.5 X 1.5

 

 

10

86008300

78242

1

TRAY, BATTERY LINEAR

 

 

11

86008410

78568

1

TRAY, BATTERY

 

 

12

86272810

67132

1

RING, 1/2 EXT. SNAP H-D

 

 

13

86092910

51396

1

LATCH ROD, BATTERY TRAY

 

 

14

86254990

730313

1

SPRING, COMP, 63ODX3.5LX.074W

 

 

15

86278150

70117

8

SHOULDER BOLT, 5/16 OD X 1.0 L

 

 

16

86259910

89265

8

WHEEL, BATTERY TRAY

 

 

17

86088790

78571

2

TRAY, STANDARD STOP

 

 

18

86276070

70593

4

SCR, 5/16-18 X 3/4 CARRIAGE SS

 

 

19

86270830

57023

4

NUT, 5/16-18 HEX NYLOCK SS

 

 

20A

86228410

10023

3

BATTERY, 12V, 205AH

 

 

20B

86283410

10030

3

BATTERY, 12V, 225AH

 

 

21

86284090

02456

1

CHARGER, 36V, 20A, 115V, C175

 

NOT SHOWN

22

86005810

57245

8

NUT, 1/4-20 HEX NYLOCK, SS

 

 

23

86233360

28038

1

CLAMP, CABLE KIT SY945

 

 

24

86273980

70066

1

SCREW, 10-32 X ¾ PPHMS SS

 

 

25

86010650

87018

1

WASHER, #10 X 9/16 OD

 

 

26

86270890

57034

1

NUT, ACORN 10-32

 

 

86306300 CHARIOT BURNISHER 10/20/08

5-38

Image 75
Contents CBCD20 Operating Instructions ENGiGLOSS MODELS: CB20DATE OF PURCHASE __________________________ MACHINE DATA LOG/OVERVIEWOVERVIEW MODEL _______________________________________TABLE OF CONTENTS HOW TO USE THIS MANUALSAFETY HOW TO USE THIS MANUAL The PARTS LIST section contains assembled partslists include a number of columns of information must always be followed, including the following READ ALL INSTRUCTIONS BEFORE USING THIS MACHINEIMPORTANT SAFETY INSTRUCTIONS SAVE THESE INSTRUCTIONSNever allow metal to lie across battery tops HAZARD INTENSITY LEVELFOR SAFETY WHEN SERVICING MACHINE86306300 CHARIOT BURNISHER 11/09/07 SAFETY LABEL LOCATIONPINCH CAUTION 86252520 PRV NO. BATTERY CAUTION 86244310 PRV NO. CAUTION LABEL 86243830 2 PRV NO.TECHNICAL SPECIFICATIONS DIMENSION/CAPACITYITEM TECHNICAL SPECIFICATIONS SPECIAL NOTESMEASURE HOW THIS MACHINE WORKS Control Panel-Drive COMPONENTSControl Housing Filter Access Lid86306300 CHARIOT BURNISHER 11/09/07 DRIVE CONTROLSDRIVE CONTROLS 8.HORN BUTTON 6.SPEED CONTROL SWITCH7.DRIVE RESET SWITCH DRIVE CONTROLS10.BATTERY CHARGE LEVEL INDICATOR- BASIC DRIVE CONTROLS11. HOUR METER-BASIC 1 2 3 1. Pad Adjustment KnobBURNISHER CONTROLS 3. Pad Pressure Meter3-10 BURNISHER CONTROLS3.PAD PRESSURE METER PRE-RUNMACHINE INSPECTION MACHINE OPERATION3-11 EMERGENCY STOP PROCEDURESRECOMMENDED BURNISHING PATH 3-12MACHINE OPERATION INEFFICIENT BURNISHING PATHCheck pad for proper installation MAINTENANCESERVICE SCHEDULE MAINTENANCEBattery Tray Latch MAINTENANCE-BATTERIESBattery Tray Battery Connector-MachineCharge batteries in a well ventilated area MAINTENANCE-BATTERIESBATTERY MAINTENANCE BATTERIESBATTERY CONDITION MAINTENANCE-BATTERIESCHECKING BATTERY SPECIFIC GRAVITY CHECKING GRAVITY A.Hydrometer B.BatteryMAINTENANCE-BATTERIES CHANGING BATTERIESBatteries are a potential environmental hazard 1.Dust Bag/Filter 2.Pads 3.Skirts MAINTENANCEDUST CONTROL SKIRTS MAINTENANCEDUST BAG REPLACEMENT PAD INSTALLATIONPAD DRIVER REPLACEMENT MAINTENANCE-PADDRIVER3 7/8 MAINTENANCE-PADDRIVERMAINTENANCE-SHUNTADJUSTMENT 4-10SHUNT ADJUSTMENT MAINTENANCE-DRIVEMOTOR & BRAKE 4-111.Drive motor 2.Parking brake 3.Drive chain To disengage brake 4-12MAINTENANCE-DRIVEMOTOR & BRAKE ELECTRIC PARKING BRAKE ENGAGEMENTDo not use a pressure washer to clean around 4-13MAINTENANCE-DRIVEMOTOR & BRAKE DRIVE MOTOR CARBON BRUSH REPLACEMENT2.FUSE MAINTENANCE-CIRCUITPROTECTION4-14 1.CIRCUIT BREAKERS4-15 TROUBLESHOOTINGMACHINE TROUBLESHOOTING CONTROLLER FAULT CODES PROPEL CIRCUIT BOARD TROUBLESHOOTING4-16 4-17 MACHINE TROUBLESHOOTING CONTROLLER FAULT CODESPROGRAMMER LCD 86306300 CHARIOT BURNISHER 11/09/07 BURNISHER PARTS86306300 CHARIOT BURNISHER 11/09/07 BUMPER10 1 7 6 6 2 3 1BUMPER Page CONTROL PANEL CONTROLS & HOUSING PART NO CONTROLS & HOUSINGDECALS 86306300 CHARIOT BURNISHER 01/06/096 5 3 2 1 7 PART NO DECALS10 6 13 7 1 FILTER86306300 CHARIOT BURNISHER 11/09/07 14 5 12 2FILTER 5-10FRAME-LOWER 5-1186306300 CHARIOT BURNISHER 11/09/07 5-12 FRAME-LOWERPART NO 4 7 2 4 2 FRAME-UPPER5-13 1 2 3 25-14 FRAME-UPPERPART NO 15 1 16 3 14 16 HOOD5-15 8 9 55-16 HOODPART NO 5-17 PEDAL PLATFORM5-18 PEDAL PLATFORMPART NO 3 13 15 6 6 5-19PEDAL PLATFORM 2 11 145-20 PEDAL PLATFORMREAR COVER 5-2186306300 CHARIOT BURNISHER 011/09/07 REAR COVER 5-225-23 DECK LIFT MECHANISM5-24 DECK LIFT MECHANISM5-25 DECK LIFT LINKAGE5-26 DECK LIFT LINKAGEPART NO 5-27 STEERING5-28 STEERINGPART NO WHEEL-FRONT DRIVE-CHAIN 5-2986306300 CHARIOT BURNISHER 05/19/08 WHEEL-FRONT DRIVE-CHAIN 5-3010 11 12 7 8 9 WHEEL-FRONTBRAKE5-31 20 19 18 165-32 WHEEL-FRONTBRAKESERIAL NO 5-33 WHEEL-FRONTDRIVE, GEARWHEEL-FRONTDRIVE, GEAR 5-3486306300 CHARIOT BURNISHER 11/09/07 WHEEL-REAR1 2 5-35WHEEL-REAR 5-365-37 WIRING-BATTERIESWIRING-BATTERIES 5-3886306300 CHARIOT BURNISHER 02/03/09 WIRING-COMPONENTS1 3 5 7 6 8 9 13 11 5-395-40 WIRING-COMPONENTSPART NO 28 GRN WIRING-CONTROLPANEL5-41 3 LT BLU5-42 WIRING-CONTROLPANELPART NO 2 BLK WIRING-DRIVEMOTOR5-43 1 WHT5-44 WIRING-DRIVEMOTORPART NO 5-45 WIRING-MAINHARNESSWIRING-MAINHARNESS 5-46DIAGRAM B 5 GRN 10 BRN 6 ORG WIRING-PEDALPLATFORM5-47 DIAGRAM A 5 ORG 6 BRN 7 GRN 3 LT BLU 4 REDWIRING-PEDALPLATFORM 5-485-49 WIRING DIAGRAM5-50 SUGGESTED SPARE PARTSBACK-UPALARM - OPTION 5-5186306300 CHARIOT BURNISHER 11/09/07 BACK-UPALARM - OPTION 5-52BATTERY CART - OPTION 5-5386306300 CHARIOT BURNISHER 02/12/08 BATTERY CART - OPTION 5-545-55 BATTERY CART - OPTION86306300 CHARIOT BURNISHER 11/09/07 5-56 BATTERY CART - OPTIONPART NO 2 14 12 11 9 15 20 SEAT - OPTION5-57 1 34 5 6 8 7 16 18 22 21SEAT - OPTION 5-585-59 WARNING LIGHTS - OPTIONFRONT 6REAR5-60 WARNING LIGHTS - OPTIONPART NO 55-97-61 86306300 CHARIOT BURNISHER 11/09/0786306300 CHARIOT BURNISHER 12/16/08 SERIAL NUMBERS5-62 1CBE20:100201000010, CB20: 100200800369, CB20X: