Windsor CBE20, CBCD20, CB20 Machine Operation, 3-11, Pre-Runmachine Inspection, Starting Machine

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MACHINE OPERATION

MACHINE OPERATION

PRE-RUN MACHINE INSPECTION

Do a pre-run inspection to find possible problems that could cause poor performance or lost time from breakdown. Follow the same procedure each time to avoid missing steps.

NOTE: See maintenance section for pre-run machine inspection checklist items.

STARTING MACHINE

NOTE: Perform pre-run machine check before operating machine.

FOR SAFETY: Before starting machine, make sure that all safety devices are in place and operating properly.

1.Disconnect the battery charger.

2.Close the cover.

3.Turn or install a new burnishing pad as needed.

4.The operator should be on the pedal platform with their left foot on the operator presence pedal. The throttle pedal must be in the neutral position.

5.Turn the machine power on by turning key switch clockwise to the “ON” position.

6.Check the position of the Directional Control Switch to make sure the machine will travel in the direction intended.

7.Press the Drive Reset Switch.

8.Press lightly on the throttle pedal with right foot.

OPERATING THE MACHINE

1.Lower or raise deck by pressing burnishing head switch.

2.The pad motor will only run when the burnishing head is lowered to within 2 inches of the floor.

3.The pad pressure is adjusted using the knob at right of panel. The operator monitors the amp draw using the meter located on the control panel and ensures that the needle remains in the “blue” operating range.

To prevent possible damage to the floor surface, always keep the machine moving while the pad is spinning.

4.When the head is down and the machine is propelled, the pad motor runs.

5.Return the machine to the battery charger when the battery light indicator meter indicates discharged batteries

EMERGENCY STOP PROCEDURES

1.Release the throttle pedal by lifting right foot.

2.Turn machine power off with key switch, by turning key switch counterclockwise.

3.If an electrical problem is suspected, push in emergency stop button. This will also engage the parking brake and cause the machine to stop immediately.

3-11

86306300 CHARIOT BURNISHER 11/09/07

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Contents MODELS: CB20 Operating Instructions ENGiGLOSS CBCD20MODEL _______________________________________ MACHINE DATA LOG/OVERVIEWOVERVIEW DATE OF PURCHASE __________________________TABLE OF CONTENTS HOW TO USE THIS MANUALSAFETY HOW TO USE THIS MANUAL The PARTS LIST section contains assembled partslists include a number of columns of information SAVE THESE INSTRUCTIONS READ ALL INSTRUCTIONS BEFORE USING THIS MACHINEIMPORTANT SAFETY INSTRUCTIONS must always be followed, including the followingWHEN SERVICING MACHINE HAZARD INTENSITY LEVELFOR SAFETY Never allow metal to lie across battery tops86244310 PRV NO. CAUTION LABEL 86243830 2 PRV NO. SAFETY LABEL LOCATIONPINCH CAUTION 86252520 PRV NO. BATTERY CAUTION 86306300 CHARIOT BURNISHER 11/09/07TECHNICAL SPECIFICATIONS DIMENSION/CAPACITYITEM TECHNICAL SPECIFICATIONS SPECIAL NOTESMEASURE HOW THIS MACHINE WORKS Filter Access Lid COMPONENTSControl Housing Control Panel-DriveDRIVE CONTROLS 86306300 CHARIOT BURNISHER 11/09/07DRIVE CONTROLS DRIVE CONTROLS 6.SPEED CONTROL SWITCH7.DRIVE RESET SWITCH 8.HORN BUTTON10.BATTERY CHARGE LEVEL INDICATOR- BASIC DRIVE CONTROLS11. HOUR METER-BASIC 3. Pad Pressure Meter 1. Pad Adjustment KnobBURNISHER CONTROLS 1 2 33-10 BURNISHER CONTROLS3.PAD PRESSURE METER EMERGENCY STOP PROCEDURES MACHINE OPERATION3-11 PRE-RUNMACHINE INSPECTIONINEFFICIENT BURNISHING PATH 3-12MACHINE OPERATION RECOMMENDED BURNISHING PATHMAINTENANCE MAINTENANCESERVICE SCHEDULE Check pad for proper installationBattery Connector-Machine MAINTENANCE-BATTERIESBattery Tray Battery Tray LatchBATTERIES MAINTENANCE-BATTERIESBATTERY MAINTENANCE Charge batteries in a well ventilated areaCHECKING GRAVITY A.Hydrometer B.Battery MAINTENANCE-BATTERIESCHECKING BATTERY SPECIFIC GRAVITY BATTERY CONDITIONMAINTENANCE-BATTERIES CHANGING BATTERIESBatteries are a potential environmental hazard MAINTENANCE 1.Dust Bag/Filter 2.Pads 3.SkirtsPAD INSTALLATION MAINTENANCEDUST BAG REPLACEMENT DUST CONTROL SKIRTSMAINTENANCE-PADDRIVER PAD DRIVER REPLACEMENTMAINTENANCE-PADDRIVER 3 7/8MAINTENANCE-SHUNTADJUSTMENT 4-10SHUNT ADJUSTMENT MAINTENANCE-DRIVEMOTOR & BRAKE 4-111.Drive motor 2.Parking brake 3.Drive chain ELECTRIC PARKING BRAKE ENGAGEMENT 4-12MAINTENANCE-DRIVEMOTOR & BRAKE To disengage brakeDRIVE MOTOR CARBON BRUSH REPLACEMENT 4-13MAINTENANCE-DRIVEMOTOR & BRAKE Do not use a pressure washer to clean around1.CIRCUIT BREAKERS MAINTENANCE-CIRCUITPROTECTION4-14 2.FUSETROUBLESHOOTING 4-15MACHINE TROUBLESHOOTING CONTROLLER FAULT CODES PROPEL CIRCUIT BOARD TROUBLESHOOTING4-16 4-17 MACHINE TROUBLESHOOTING CONTROLLER FAULT CODESPROGRAMMER LCD BURNISHER PARTS 86306300 CHARIOT BURNISHER 11/09/072 3 1 BUMPER10 1 7 6 6 86306300 CHARIOT BURNISHER 11/09/07BUMPER Page CONTROL PANEL CONTROLS & HOUSING CONTROLS & HOUSING PART NODECALS 86306300 CHARIOT BURNISHER 01/06/096 5 3 2 1 7 DECALS PART NO14 5 12 2 FILTER86306300 CHARIOT BURNISHER 11/09/07 10 6 13 7 15-10 FILTERFRAME-LOWER 5-1186306300 CHARIOT BURNISHER 11/09/07 5-12 FRAME-LOWERPART NO 1 2 3 2 FRAME-UPPER5-13 4 7 2 4 25-14 FRAME-UPPERPART NO 8 9 5 HOOD5-15 15 1 16 3 14 165-16 HOODPART NO PEDAL PLATFORM 5-175-18 PEDAL PLATFORMPART NO 2 11 14 5-19PEDAL PLATFORM 3 13 15 6 6PEDAL PLATFORM 5-20REAR COVER 5-2186306300 CHARIOT BURNISHER 011/09/07 5-22 REAR COVERDECK LIFT MECHANISM 5-23DECK LIFT MECHANISM 5-24DECK LIFT LINKAGE 5-255-26 DECK LIFT LINKAGEPART NO STEERING 5-275-28 STEERINGPART NO WHEEL-FRONT DRIVE-CHAIN 5-2986306300 CHARIOT BURNISHER 05/19/08 5-30 WHEEL-FRONT DRIVE-CHAIN20 19 18 16 WHEEL-FRONTBRAKE5-31 10 11 12 7 8 95-32 WHEEL-FRONTBRAKESERIAL NO WHEEL-FRONTDRIVE, GEAR 5-335-34 WHEEL-FRONTDRIVE, GEAR5-35 WHEEL-REAR1 2 86306300 CHARIOT BURNISHER 11/09/075-36 WHEEL-REARWIRING-BATTERIES 5-375-38 WIRING-BATTERIES5-39 WIRING-COMPONENTS1 3 5 7 6 8 9 13 11 86306300 CHARIOT BURNISHER 02/03/095-40 WIRING-COMPONENTSPART NO 3 LT BLU WIRING-CONTROLPANEL5-41 28 GRN5-42 WIRING-CONTROLPANELPART NO 1 WHT WIRING-DRIVEMOTOR5-43 2 BLK5-44 WIRING-DRIVEMOTORPART NO WIRING-MAINHARNESS 5-455-46 WIRING-MAINHARNESSDIAGRAM A 5 ORG 6 BRN 7 GRN 3 LT BLU 4 RED WIRING-PEDALPLATFORM5-47 DIAGRAM B 5 GRN 10 BRN 6 ORG5-48 WIRING-PEDALPLATFORMWIRING DIAGRAM 5-49SUGGESTED SPARE PARTS 5-50BACK-UPALARM - OPTION 5-5186306300 CHARIOT BURNISHER 11/09/07 5-52 BACK-UPALARM - OPTIONBATTERY CART - OPTION 5-5386306300 CHARIOT BURNISHER 02/12/08 5-54 BATTERY CART - OPTION5-55 BATTERY CART - OPTION86306300 CHARIOT BURNISHER 11/09/07 5-56 BATTERY CART - OPTIONPART NO 1 34 5 6 8 7 16 18 22 21 SEAT - OPTION5-57 2 14 12 11 9 15 205-58 SEAT - OPTION6REAR WARNING LIGHTS - OPTIONFRONT 5-595-60 WARNING LIGHTS - OPTIONPART NO 86306300 CHARIOT BURNISHER 11/09/07 55-97-611CBE20:100201000010, CB20: 100200800369, CB20X: SERIAL NUMBERS5-62 86306300 CHARIOT BURNISHER 12/16/08