Windsor
Serial Numbers, 5-62, 1CBE20:100201000010, CB20: 100200800369, CB20X, Model: Serial #
Troubleshooting
Specification
Install
DIAGRAM B 5 GRN 10 BRN 6 ORG
Back-Upalarm - Option
Wiring-Batteries
Maintenance
Filter Access Lid
Battery Connector-Machine
Battery Maintenance
Page 99
SERIAL NUMBERS
REF.
MODEL: SERIAL #
NO.
1
CBE20:100201000010, CB20: 100200800369, CB20X: 100200900096
86306300 CHARIOT BURNISHER 12/16/08
5-62
Page 98
Page 99
Image 99
Page 98
Page 99
Contents
CBCD20
Operating Instructions ENG
iGLOSS
MODELS: CB20
DATE OF PURCHASE __________________________
MACHINE DATA LOG/OVERVIEW
OVERVIEW
MODEL _______________________________________
TABLE OF CONTENTS
HOW TO USE THIS MANUAL
SAFETY
HOW TO USE THIS MANUAL
The PARTS LIST section contains assembled parts
lists include a number of columns of information
must always be followed, including the following
READ ALL INSTRUCTIONS BEFORE USING THIS MACHINE
IMPORTANT SAFETY INSTRUCTIONS
SAVE THESE INSTRUCTIONS
Never allow metal to lie across battery tops
HAZARD INTENSITY LEVEL
FOR SAFETY
WHEN SERVICING MACHINE
86306300 CHARIOT BURNISHER 11/09/07
SAFETY LABEL LOCATION
PINCH CAUTION 86252520 PRV NO. BATTERY CAUTION
86244310 PRV NO. CAUTION LABEL 86243830 2 PRV NO.
TECHNICAL SPECIFICATIONS
DIMENSION/CAPACITY
ITEM
TECHNICAL SPECIFICATIONS
SPECIAL NOTES
MEASURE
HOW THIS MACHINE WORKS
Control Panel-Drive
COMPONENTS
Control Housing
Filter Access Lid
86306300 CHARIOT BURNISHER 11/09/07
DRIVE CONTROLS
DRIVE CONTROLS
8.HORN BUTTON
6.SPEED CONTROL SWITCH
7.DRIVE RESET SWITCH
DRIVE CONTROLS
10.BATTERY CHARGE LEVEL INDICATOR- BASIC
DRIVE CONTROLS
11. HOUR METER-BASIC
1 2 3
1. Pad Adjustment Knob
BURNISHER CONTROLS
3. Pad Pressure Meter
3-10
BURNISHER CONTROLS
3.PAD PRESSURE METER
PRE-RUNMACHINE INSPECTION
MACHINE OPERATION
3-11
EMERGENCY STOP PROCEDURES
RECOMMENDED BURNISHING PATH
3-12
MACHINE OPERATION
INEFFICIENT BURNISHING PATH
Check pad for proper installation
MAINTENANCE
SERVICE SCHEDULE
MAINTENANCE
Battery Tray Latch
MAINTENANCE-BATTERIES
Battery Tray
Battery Connector-Machine
Charge batteries in a well ventilated area
MAINTENANCE-BATTERIES
BATTERY MAINTENANCE
BATTERIES
BATTERY CONDITION
MAINTENANCE-BATTERIES
CHECKING BATTERY SPECIFIC GRAVITY
CHECKING GRAVITY A.Hydrometer B.Battery
MAINTENANCE-BATTERIES
CHANGING BATTERIES
Batteries are a potential environmental hazard
1.Dust Bag/Filter 2.Pads 3.Skirts
MAINTENANCE
DUST CONTROL SKIRTS
MAINTENANCE
DUST BAG REPLACEMENT
PAD INSTALLATION
PAD DRIVER REPLACEMENT
MAINTENANCE-PADDRIVER
3 7/8
MAINTENANCE-PADDRIVER
MAINTENANCE-SHUNTADJUSTMENT
4-10
SHUNT ADJUSTMENT
MAINTENANCE-DRIVEMOTOR & BRAKE
4-11
1.Drive motor 2.Parking brake 3.Drive chain
To disengage brake
4-12
MAINTENANCE-DRIVEMOTOR & BRAKE
ELECTRIC PARKING BRAKE ENGAGEMENT
Do not use a pressure washer to clean around
4-13
MAINTENANCE-DRIVEMOTOR & BRAKE
DRIVE MOTOR CARBON BRUSH REPLACEMENT
2.FUSE
MAINTENANCE-CIRCUITPROTECTION
4-14
1.CIRCUIT BREAKERS
4-15
TROUBLESHOOTING
MACHINE TROUBLESHOOTING CONTROLLER FAULT CODES
PROPEL CIRCUIT BOARD TROUBLESHOOTING
4-16
4-17
MACHINE TROUBLESHOOTING CONTROLLER FAULT CODES
PROGRAMMER LCD
86306300 CHARIOT BURNISHER 11/09/07
BURNISHER PARTS
86306300 CHARIOT BURNISHER 11/09/07
BUMPER
10 1 7 6 6
2 3 1
BUMPER
Page
CONTROL PANEL
CONTROLS & HOUSING
PART NO
CONTROLS & HOUSING
DECALS
86306300 CHARIOT BURNISHER 01/06/09
6 5 3 2 1 7
PART NO
DECALS
10 6 13 7 1
FILTER
86306300 CHARIOT BURNISHER 11/09/07
14 5 12 2
FILTER
5-10
FRAME-LOWER
5-11
86306300 CHARIOT BURNISHER 11/09/07
5-12
FRAME-LOWER
PART NO
4 7 2 4 2
FRAME-UPPER
5-13
1 2 3 2
5-14
FRAME-UPPER
PART NO
15 1 16 3 14 16
HOOD
5-15
8 9 5
5-16
HOOD
PART NO
5-17
PEDAL PLATFORM
5-18
PEDAL PLATFORM
PART NO
3 13 15 6 6
5-19
PEDAL PLATFORM
2 11 14
5-20
PEDAL PLATFORM
REAR COVER
5-21
86306300 CHARIOT BURNISHER 011/09/07
REAR COVER
5-22
5-23
DECK LIFT MECHANISM
5-24
DECK LIFT MECHANISM
5-25
DECK LIFT LINKAGE
5-26
DECK LIFT LINKAGE
PART NO
5-27
STEERING
5-28
STEERING
PART NO
WHEEL-FRONT DRIVE-CHAIN
5-29
86306300 CHARIOT BURNISHER 05/19/08
WHEEL-FRONT DRIVE-CHAIN
5-30
10 11 12 7 8 9
WHEEL-FRONTBRAKE
5-31
20 19 18 16
5-32
WHEEL-FRONTBRAKE
SERIAL NO
5-33
WHEEL-FRONTDRIVE, GEAR
WHEEL-FRONTDRIVE, GEAR
5-34
86306300 CHARIOT BURNISHER 11/09/07
WHEEL-REAR
1 2
5-35
WHEEL-REAR
5-36
5-37
WIRING-BATTERIES
WIRING-BATTERIES
5-38
86306300 CHARIOT BURNISHER 02/03/09
WIRING-COMPONENTS
1 3 5 7 6 8 9 13 11
5-39
5-40
WIRING-COMPONENTS
PART NO
28 GRN
WIRING-CONTROLPANEL
5-41
3 LT BLU
5-42
WIRING-CONTROLPANEL
PART NO
2 BLK
WIRING-DRIVEMOTOR
5-43
1 WHT
5-44
WIRING-DRIVEMOTOR
PART NO
5-45
WIRING-MAINHARNESS
WIRING-MAINHARNESS
5-46
DIAGRAM B 5 GRN 10 BRN 6 ORG
WIRING-PEDALPLATFORM
5-47
DIAGRAM A 5 ORG 6 BRN 7 GRN 3 LT BLU 4 RED
WIRING-PEDALPLATFORM
5-48
5-49
WIRING DIAGRAM
5-50
SUGGESTED SPARE PARTS
BACK-UPALARM - OPTION
5-51
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BACK-UPALARM - OPTION
5-52
BATTERY CART - OPTION
5-53
86306300 CHARIOT BURNISHER 02/12/08
BATTERY CART - OPTION
5-54
5-55
BATTERY CART - OPTION
86306300 CHARIOT BURNISHER 11/09/07
5-56
BATTERY CART - OPTION
PART NO
2 14 12 11 9 15 20
SEAT - OPTION
5-57
1 34 5 6 8 7 16 18 22 21
SEAT - OPTION
5-58
5-59
WARNING LIGHTS - OPTION
FRONT
6REAR
5-60
WARNING LIGHTS - OPTION
PART NO
55-97-61
86306300 CHARIOT BURNISHER 11/09/07
86306300 CHARIOT BURNISHER 12/16/08
SERIAL NUMBERS
5-62
1CBE20:100201000010, CB20: 100200800369, CB20X:
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