Windsor CB20, CBE20, CBCD20 manual Control Panel

Page 41

 

 

 

 

 

CONTROL PANEL

 

 

 

 

 

 

 

REF

PART NO.

PRV NO.

QTY

DESCRIPTION

SERIAL NO.

NOTES:

FROM

 

 

 

 

 

 

1

86273820

70019

2

SCR, 1/4-20 X 1.25 HHCS

 

 

2

86273830

70020

2

SCR, 1/4-20 X 1/2 HHCS SS

 

 

3

86010780

87162

2

WASHER, 1/4 SPLIT LOCK

 

 

4

86274380

70192

2

SCR, M5 X 15 PPHMS PLTD

 

 

5

86277480

70850

3

SCR, 5/16-18 X 1/2 PTHMS SS

 

 

6

86070670

140722

1

BRKT, BATTERY CONNECTOR

 

 

7

86008760

80682

1

CONN, 175 DCA GRY W/O TERMS

 

 

8

86005810

57245

2

NUT, 1/4-20 HEX NYLOCK SS

 

 

9

86255910

73659

2

STANDOFF, 1/4-20 X 1.0 HEX INS

 

 

10

86006850

70393

2

SET SCR, 1/4-20 X 1.25L

 

 

11

86237000

80688

1

FUSE, 80 AMP

 

 

12

86010630

87013

6

WASHER, 1/4 ID X 5/8 OD SS

 

 

13

86008920

80889

2

BOOT, RUBBER TERM. ISOLATOR

 

 

14

86007180

72160

1

SWITCH, EMERGENCY STOP

 

 

15

86270830

57023

3

NUT, 5/16-18 HEX NYLOCK SS

 

 

16

86005710

57105

4

NUT, 1/4-20 HEX W/STAR WASHER

 

 

17

86255900

73538

8

STANOFF, 6-32 X 5/8 HEX NYL

 

 

18

86223740

70872

2

SCR, 1/4-20 X .59 PPHMS SS C

 

 

19

86257140

72196

1

SWITCH ASM, SEALED PB RND GRN

 

 

20

86007190

72161

1

SWITCH KEY DPST

 

 

21

86007140

72130

1

SWITCH, SPST 2-POSITION ROCKER

 

 

22

86257110

72189

1

SWITCH, 4P3T FIXED POS ROCKER

 

 

23

86257280

81371

1

SWITCH, PUSH BUTTON

 

 

24

86246920

54131

1

METER, 0-70 AMP L2020B

 

 

25

86008900

80845

1

BOOT, SEAL-PUSH BUTTON 7/16-28

 

 

26

86002010

14942

1

BOOT, 3/8 CIRCUIT BREAKER

 

 

27

86273980

70066

2

SCR, 10-32 X 3/4 PPHMS

 

 

28

86246930

54144

1

METER, 36V BATTERY CHARGE LEVEL

 

 

29

86007130

72128

1

SWITCH, DPDT 2-POSITION ROCKER

 

 

30

86251410

67506

1

RELAY, 15A 36V MINI

 

 

31

86226560

36082

1

GROMMET, 1/2 ID X 3/32 GROOVE

 

 

32

86249290

62283

1

PLATE, METER RETAINING

 

 

33

86237830

35264

1

GASKET, AMP METER

 

 

34A

86002760

270092

1

CONTROLLER, CHAIN DRIVE BASIC

FOR 29269

DRIVE UNIT

 

(CHAIN)

 

 

 

 

 

 

34B

86027740

27911

1

CONTROLLER, GEAR DRIVE BASIC

FOR 29276

DRIVE UNIT

 

(GEAR)

 

 

 

 

 

 

35

86005700

57104

3

NUT, 10-32 W/STAR WASHER PLTD

 

 

36

86006370

67315

1

RELAY, 36VDC 100AMP HVY DUTY

 

 

37

86005810

57245

2

NUT, 1/4-20 HEX NYLOCK SS

 

 

38

86279130

87083

2

WASHER, 5/16 SPLIT LOCK PLTD

 

 

39

86010670

87029

2

WASHER, 5/16 FLAT SS

 

 

40

86271120

57125

2

NUT, 5/16-18 BRASS

 

 

41

86002000

14717

1

BREAKER, 3 AMP

 

 

42

86229770

140805

1

BLOCK, SHUNT MOUNT

 

 

43

86279300

87134

4

WASHER, #6 LOCK

 

 

44

86273990

70067

4

SCR, 6-32 X 3/8 PPHMS

 

 

45

86005530

54154

1

METER, 12-48 VDC LED HOUR

 

 

46

86001910

14606

1

BREAKER, 30A 50VDC CIRCUIT

 

 

47

86078170

61479

1

PANEL, BURNISHER

 

 

86306300 CHARIOT BURNISHER 11/12/08

5-4

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Contents iGLOSS Operating Instructions ENGMODELS: CB20 CBCD20OVERVIEW MACHINE DATA LOG/OVERVIEWMODEL _______________________________________ DATE OF PURCHASE __________________________SAFETY TABLE OF CONTENTSHOW TO USE THIS MANUAL lists include a number of columns of information HOW TO USE THIS MANUALThe PARTS LIST section contains assembled parts IMPORTANT SAFETY INSTRUCTIONS READ ALL INSTRUCTIONS BEFORE USING THIS MACHINESAVE THESE INSTRUCTIONS must always be followed, including the followingFOR SAFETY HAZARD INTENSITY LEVELWHEN SERVICING MACHINE Never allow metal to lie across battery topsPINCH CAUTION 86252520 PRV NO. BATTERY CAUTION SAFETY LABEL LOCATION86244310 PRV NO. CAUTION LABEL 86243830 2 PRV NO. 86306300 CHARIOT BURNISHER 11/09/07ITEM TECHNICAL SPECIFICATIONSDIMENSION/CAPACITY MEASURE TECHNICAL SPECIFICATIONSSPECIAL NOTES HOW THIS MACHINE WORKS Control Housing COMPONENTSFilter Access Lid Control Panel-Drive86306300 CHARIOT BURNISHER 11/09/07 DRIVE CONTROLSDRIVE CONTROLS 7.DRIVE RESET SWITCH 6.SPEED CONTROL SWITCHDRIVE CONTROLS 8.HORN BUTTON11. HOUR METER-BASIC 10.BATTERY CHARGE LEVEL INDICATOR- BASICDRIVE CONTROLS BURNISHER CONTROLS 1. Pad Adjustment Knob3. Pad Pressure Meter 1 2 33.PAD PRESSURE METER 3-10BURNISHER CONTROLS 3-11 MACHINE OPERATIONEMERGENCY STOP PROCEDURES PRE-RUNMACHINE INSPECTIONMACHINE OPERATION 3-12INEFFICIENT BURNISHING PATH RECOMMENDED BURNISHING PATHSERVICE SCHEDULE MAINTENANCEMAINTENANCE Check pad for proper installationBattery Tray MAINTENANCE-BATTERIESBattery Connector-Machine Battery Tray LatchBATTERY MAINTENANCE MAINTENANCE-BATTERIESBATTERIES Charge batteries in a well ventilated areaCHECKING BATTERY SPECIFIC GRAVITY MAINTENANCE-BATTERIESCHECKING GRAVITY A.Hydrometer B.Battery BATTERY CONDITIONBatteries are a potential environmental hazard MAINTENANCE-BATTERIESCHANGING BATTERIES 1.Dust Bag/Filter 2.Pads 3.Skirts MAINTENANCEDUST BAG REPLACEMENT MAINTENANCEPAD INSTALLATION DUST CONTROL SKIRTSPAD DRIVER REPLACEMENT MAINTENANCE-PADDRIVER3 7/8 MAINTENANCE-PADDRIVERSHUNT ADJUSTMENT MAINTENANCE-SHUNTADJUSTMENT4-10 1.Drive motor 2.Parking brake 3.Drive chain MAINTENANCE-DRIVEMOTOR & BRAKE4-11 MAINTENANCE-DRIVEMOTOR & BRAKE 4-12ELECTRIC PARKING BRAKE ENGAGEMENT To disengage brakeMAINTENANCE-DRIVEMOTOR & BRAKE 4-13DRIVE MOTOR CARBON BRUSH REPLACEMENT Do not use a pressure washer to clean around4-14 MAINTENANCE-CIRCUITPROTECTION1.CIRCUIT BREAKERS 2.FUSE4-15 TROUBLESHOOTING4-16 MACHINE TROUBLESHOOTING CONTROLLER FAULT CODESPROPEL CIRCUIT BOARD TROUBLESHOOTING PROGRAMMER LCD 4-17MACHINE TROUBLESHOOTING CONTROLLER FAULT CODES 86306300 CHARIOT BURNISHER 11/09/07 BURNISHER PARTS10 1 7 6 6 BUMPER2 3 1 86306300 CHARIOT BURNISHER 11/09/07BUMPER Page CONTROL PANEL CONTROLS & HOUSING PART NO CONTROLS & HOUSING6 5 3 2 1 7 DECALS86306300 CHARIOT BURNISHER 01/06/09 PART NO DECALS86306300 CHARIOT BURNISHER 11/09/07 FILTER14 5 12 2 10 6 13 7 1FILTER 5-1086306300 CHARIOT BURNISHER 11/09/07 FRAME-LOWER5-11 PART NO 5-12FRAME-LOWER 5-13 FRAME-UPPER1 2 3 2 4 7 2 4 2PART NO 5-14FRAME-UPPER 5-15 HOOD8 9 5 15 1 16 3 14 16PART NO 5-16HOOD 5-17 PEDAL PLATFORMPART NO 5-18PEDAL PLATFORM PEDAL PLATFORM 5-192 11 14 3 13 15 6 65-20 PEDAL PLATFORM86306300 CHARIOT BURNISHER 011/09/07 REAR COVER5-21 REAR COVER 5-225-23 DECK LIFT MECHANISM5-24 DECK LIFT MECHANISM5-25 DECK LIFT LINKAGEPART NO 5-26DECK LIFT LINKAGE 5-27 STEERINGPART NO 5-28STEERING 86306300 CHARIOT BURNISHER 05/19/08 WHEEL-FRONT DRIVE-CHAIN5-29 WHEEL-FRONT DRIVE-CHAIN 5-305-31 WHEEL-FRONTBRAKE20 19 18 16 10 11 12 7 8 9SERIAL NO 5-32WHEEL-FRONTBRAKE 5-33 WHEEL-FRONTDRIVE, GEARWHEEL-FRONTDRIVE, GEAR 5-341 2 WHEEL-REAR5-35 86306300 CHARIOT BURNISHER 11/09/07WHEEL-REAR 5-365-37 WIRING-BATTERIESWIRING-BATTERIES 5-381 3 5 7 6 8 9 13 11 WIRING-COMPONENTS5-39 86306300 CHARIOT BURNISHER 02/03/09PART NO 5-40WIRING-COMPONENTS 5-41 WIRING-CONTROLPANEL3 LT BLU 28 GRNPART NO 5-42WIRING-CONTROLPANEL 5-43 WIRING-DRIVEMOTOR1 WHT 2 BLKPART NO 5-44WIRING-DRIVEMOTOR 5-45 WIRING-MAINHARNESSWIRING-MAINHARNESS 5-465-47 WIRING-PEDALPLATFORMDIAGRAM A 5 ORG 6 BRN 7 GRN 3 LT BLU 4 RED DIAGRAM B 5 GRN 10 BRN 6 ORGWIRING-PEDALPLATFORM 5-485-49 WIRING DIAGRAM5-50 SUGGESTED SPARE PARTS86306300 CHARIOT BURNISHER 11/09/07 BACK-UPALARM - OPTION5-51 BACK-UPALARM - OPTION 5-5286306300 CHARIOT BURNISHER 02/12/08 BATTERY CART - OPTION5-53 BATTERY CART - OPTION 5-5486306300 CHARIOT BURNISHER 11/09/07 5-55BATTERY CART - OPTION PART NO 5-56BATTERY CART - OPTION 5-57 SEAT - OPTION1 34 5 6 8 7 16 18 22 21 2 14 12 11 9 15 20SEAT - OPTION 5-58FRONT WARNING LIGHTS - OPTION6REAR 5-59PART NO 5-60WARNING LIGHTS - OPTION 55-97-61 86306300 CHARIOT BURNISHER 11/09/075-62 SERIAL NUMBERS1CBE20:100201000010, CB20: 100200800369, CB20X: 86306300 CHARIOT BURNISHER 12/16/08
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