Windsor CBE20, CBCD20, CB20 manual Maintenance-Paddriver, Pad Driver Replacement

Page 27
MAINTENANCE-PAD DRIVER

MAINTENANCE-PAD DRIVER

PAD DRIVER REPLACEMENT

Turn key switch on to lower deck down. Make sure pad adjustment knob is turned fully in the up position (-) counter clockwise. Use needle nose vise grips to clamp together spring retainer bars between spring.

Remove the four bolts holding deck assembly onto frame. Two bolts on each side.

Label and remove wires coming off of motor. Disconnect by unplugging motor wire harness from machine wire harness. Take note cable tie locations.

Slide deck out from under machine and turn deck assembly over on to motor. Remove pad lock and pad.

Attach metal ring (86082070 – PRV NO. 629000) using same screws that held pad lock keeper. Screw in spacer (862454470 – PRV NO. 739000) into motor shaft.

86306300 CHARIOT BURNISHER 11/09/07

4-8

Page 26 Page 28
Image 27
Page 26 Page 28
Contents CBCD20 Operating Instructions ENGiGLOSS MODELS: CB20DATE OF PURCHASE __________________________ MACHINE DATA LOG/OVERVIEWOVERVIEW MODEL _______________________________________TABLE OF CONTENTS HOW TO USE THIS MANUALSAFETY HOW TO USE THIS MANUAL The PARTS LIST section contains assembled partslists include a number of columns of information must always be followed, including the following READ ALL INSTRUCTIONS BEFORE USING THIS MACHINEIMPORTANT SAFETY INSTRUCTIONS SAVE THESE INSTRUCTIONSNever allow metal to lie across battery tops HAZARD INTENSITY LEVELFOR SAFETY WHEN SERVICING MACHINE86306300 CHARIOT BURNISHER 11/09/07 SAFETY LABEL LOCATIONPINCH CAUTION 86252520 PRV NO. BATTERY CAUTION 86244310 PRV NO. CAUTION LABEL 86243830 2 PRV NO.TECHNICAL SPECIFICATIONS DIMENSION/CAPACITYITEM TECHNICAL SPECIFICATIONS SPECIAL NOTESMEASURE HOW THIS MACHINE WORKS Control Panel-Drive COMPONENTSControl Housing Filter Access Lid86306300 CHARIOT BURNISHER 11/09/07 DRIVE CONTROLSDRIVE CONTROLS 8.HORN BUTTON 6.SPEED CONTROL SWITCH7.DRIVE RESET SWITCH DRIVE CONTROLS10.BATTERY CHARGE LEVEL INDICATOR- BASIC DRIVE CONTROLS11. HOUR METER-BASIC 1 2 3 1. Pad Adjustment KnobBURNISHER CONTROLS 3. Pad Pressure Meter3-10 BURNISHER CONTROLS3.PAD PRESSURE METER PRE-RUNMACHINE INSPECTION MACHINE OPERATION3-11 EMERGENCY STOP PROCEDURESRECOMMENDED BURNISHING PATH 3-12MACHINE OPERATION INEFFICIENT BURNISHING PATHCheck pad for proper installation MAINTENANCESERVICE SCHEDULE MAINTENANCEBattery Tray Latch MAINTENANCE-BATTERIESBattery Tray Battery Connector-MachineCharge batteries in a well ventilated area MAINTENANCE-BATTERIESBATTERY MAINTENANCE BATTERIESBATTERY CONDITION MAINTENANCE-BATTERIESCHECKING BATTERY SPECIFIC GRAVITY CHECKING GRAVITY A.Hydrometer B.BatteryMAINTENANCE-BATTERIES CHANGING BATTERIESBatteries are a potential environmental hazard 1.Dust Bag/Filter 2.Pads 3.Skirts MAINTENANCEDUST CONTROL SKIRTS MAINTENANCEDUST BAG REPLACEMENT PAD INSTALLATIONPAD DRIVER REPLACEMENT MAINTENANCE-PADDRIVER3 7/8 MAINTENANCE-PADDRIVERMAINTENANCE-SHUNTADJUSTMENT 4-10SHUNT ADJUSTMENT MAINTENANCE-DRIVEMOTOR & BRAKE 4-111.Drive motor 2.Parking brake 3.Drive chain To disengage brake 4-12MAINTENANCE-DRIVEMOTOR & BRAKE ELECTRIC PARKING BRAKE ENGAGEMENTDo not use a pressure washer to clean around 4-13MAINTENANCE-DRIVEMOTOR & BRAKE DRIVE MOTOR CARBON BRUSH REPLACEMENT2.FUSE MAINTENANCE-CIRCUITPROTECTION4-14 1.CIRCUIT BREAKERS4-15 TROUBLESHOOTINGMACHINE TROUBLESHOOTING CONTROLLER FAULT CODES PROPEL CIRCUIT BOARD TROUBLESHOOTING4-16 4-17 MACHINE TROUBLESHOOTING CONTROLLER FAULT CODESPROGRAMMER LCD 86306300 CHARIOT BURNISHER 11/09/07 BURNISHER PARTS86306300 CHARIOT BURNISHER 11/09/07 BUMPER10 1 7 6 6 2 3 1BUMPER Page CONTROL PANEL CONTROLS & HOUSING PART NO CONTROLS & HOUSINGDECALS 86306300 CHARIOT BURNISHER 01/06/096 5 3 2 1 7 PART NO DECALS10 6 13 7 1 FILTER86306300 CHARIOT BURNISHER 11/09/07 14 5 12 2FILTER 5-10FRAME-LOWER 5-1186306300 CHARIOT BURNISHER 11/09/07 5-12 FRAME-LOWERPART NO 4 7 2 4 2 FRAME-UPPER5-13 1 2 3 25-14 FRAME-UPPERPART NO 15 1 16 3 14 16 HOOD5-15 8 9 55-16 HOODPART NO 5-17 PEDAL PLATFORM5-18 PEDAL PLATFORMPART NO 3 13 15 6 6 5-19PEDAL PLATFORM 2 11 145-20 PEDAL PLATFORMREAR COVER 5-2186306300 CHARIOT BURNISHER 011/09/07 REAR COVER 5-225-23 DECK LIFT MECHANISM5-24 DECK LIFT MECHANISM5-25 DECK LIFT LINKAGE5-26 DECK LIFT LINKAGEPART NO 5-27 STEERING5-28 STEERINGPART NO WHEEL-FRONT DRIVE-CHAIN 5-2986306300 CHARIOT BURNISHER 05/19/08 WHEEL-FRONT DRIVE-CHAIN 5-3010 11 12 7 8 9 WHEEL-FRONTBRAKE5-31 20 19 18 165-32 WHEEL-FRONTBRAKESERIAL NO 5-33 WHEEL-FRONTDRIVE, GEARWHEEL-FRONTDRIVE, GEAR 5-3486306300 CHARIOT BURNISHER 11/09/07 WHEEL-REAR1 2 5-35WHEEL-REAR 5-365-37 WIRING-BATTERIESWIRING-BATTERIES 5-3886306300 CHARIOT BURNISHER 02/03/09 WIRING-COMPONENTS1 3 5 7 6 8 9 13 11 5-395-40 WIRING-COMPONENTSPART NO 28 GRN WIRING-CONTROLPANEL5-41 3 LT BLU5-42 WIRING-CONTROLPANELPART NO 2 BLK WIRING-DRIVEMOTOR5-43 1 WHT5-44 WIRING-DRIVEMOTORPART NO 5-45 WIRING-MAINHARNESSWIRING-MAINHARNESS 5-46DIAGRAM B 5 GRN 10 BRN 6 ORG WIRING-PEDALPLATFORM5-47 DIAGRAM A 5 ORG 6 BRN 7 GRN 3 LT BLU 4 REDWIRING-PEDALPLATFORM 5-485-49 WIRING DIAGRAM5-50 SUGGESTED SPARE PARTSBACK-UPALARM - OPTION 5-5186306300 CHARIOT BURNISHER 11/09/07 BACK-UPALARM - OPTION 5-52BATTERY CART - OPTION 5-5386306300 CHARIOT BURNISHER 02/12/08 BATTERY CART - OPTION 5-545-55 BATTERY CART - OPTION86306300 CHARIOT BURNISHER 11/09/07 5-56 BATTERY CART - OPTIONPART NO 2 14 12 11 9 15 20 SEAT - OPTION5-57 1 34 5 6 8 7 16 18 22 21SEAT - OPTION 5-585-59 WARNING LIGHTS - OPTIONFRONT 6REAR5-60 WARNING LIGHTS - OPTIONPART NO 55-97-61 86306300 CHARIOT BURNISHER 11/09/0786306300 CHARIOT BURNISHER 12/16/08 SERIAL NUMBERS5-62 1CBE20:100201000010, CB20: 100200800369, CB20X:
Top Page Image Contents