Windsor CB20, CBE20, CBCD20 manual 5-28, Steering, Part No

Page 65

 

 

 

 

 

 

STEERING

 

 

 

 

 

 

 

REF

PART NO.

PRV NO.

QTY

DESCRIPTION

SERIAL NO.

NOTES:

FROM

 

 

 

 

 

 

1

86271610

57228

1

NUT, 5/8-16 HEX NYLOCK THN

 

 

2

86234810

27945

1

COVER, STEERING WHEEL

 

 

3

86259610

730117

1

WHEEL, STEERING 40 SPLINE HUB

 

 

4

86224050

730318

1

SHAFT, UPPER STEERING

 

 

5

86228790

09111

1

BEARING, FLANGE .88ODX.75IDX.75

 

 

6

86091740

140720

1

BRKT, UPPER STEERING

 

 

7

86270830

57023

4

NUT, 5/16-18 HEX NYLOCK SS

 

 

8

86005610

57016

1

NUT, 7/8 DIA PUSHLOCK

 

 

9

86219600

45012

1

JOINT, UNIVERSAL FEMALE

 

 

10

86272900

67416

1

RING, 3/4” KLIP

 

 

11

86224060

730319

1

SHAFT, LOWER STEERING

 

 

12

86219650

48110

1

KEY, 5MM SQ X 39MM L

 

 

13

86228670

09072

1

BEARING, 3/4” BORE FLANGED

 

 

14

86276070

70593

4

SCR, 5/16-18 X 3/4 CARRIAGE SS

 

 

15

86224800

730315

2

SPROCKET, STEERING SHAFT

 

 

16

86010670

87029

2

WASHER, 5/16 FLAT SS

 

 

17

86135970

48045

1

KEY, 3/16 SQ X 5/8 LONG

 

 

18

86275190

70377

1

SCR, 3/8-16 X 1.25 HHCS SS

 

 

19

86008610

80595

2

FLANGE, BEARING PRESS STEEL

 

 

20

86001030

09148

1

BEARING, BALL 3/4 BORE SPHERED

 

 

21

86224320

730221

1

SPACER, .63 OD X .385ID X .64L

 

 

22

86224810

730316

1

SPROCKET, DRIVE WHEEL STEERING

 

 

23

86005630

57022

2

NUT, 3/8-16 HEX NYLOCK THIN SS

 

 

24

86300190

-

1

CHAIN, 12.7MM PITCH

 

 

25

86278940

87008

2

WASHER, 1/4 ID X 1-1/4OD

 

 

26

86010780

87162

1

WASHER, 1/4 SPLIT LOCK PLTD

 

 

27

86274330

70175

1

SCR, M6 X 20HHMS PLTD

 

 

28

86279130

87083

2

WASHER, 5/16 SPLIT LOCK

 

 

29

86253200

70806

1

SET SCR, M6 X 25 NP

 

SERVICE

 

ONLY

 

 

 

 

 

 

30

86279620

87200

1

WASHER, .4 ID X 1.3 OD NYLON

 

 

31

86002710

270076

1

CHAIN TENSIONER

 

 

32

86224270

730293

1

SLEEVE, CHAIN TENSIONER

 

 

33

86275990

70577

1

SCR, 3/8-16 X 3.5 SHCS PLTD

 

 

-

86232780

279001

-

CHAIN, MASTERLINK 12.7MM

 

SERVICE

 

ONLY

 

 

 

 

 

 

-

86232770

279000

-

CHAIN, OFF-SET LINK 12.7MM

 

SERVICE

 

ONLY

 

 

 

 

 

 

86306300 CHARIOT BURNISHER 11/09/07

5-28

Page 64 Page 66
Image 65
Page 64 Page 66
Contents iGLOSS Operating Instructions ENGMODELS: CB20 CBCD20OVERVIEW MACHINE DATA LOG/OVERVIEWMODEL _______________________________________ DATE OF PURCHASE __________________________SAFETY TABLE OF CONTENTSHOW TO USE THIS MANUAL lists include a number of columns of information HOW TO USE THIS MANUALThe PARTS LIST section contains assembled parts IMPORTANT SAFETY INSTRUCTIONS READ ALL INSTRUCTIONS BEFORE USING THIS MACHINESAVE THESE INSTRUCTIONS must always be followed, including the followingFOR SAFETY HAZARD INTENSITY LEVELWHEN SERVICING MACHINE Never allow metal to lie across battery topsPINCH CAUTION 86252520 PRV NO. BATTERY CAUTION SAFETY LABEL LOCATION86244310 PRV NO. CAUTION LABEL 86243830 2 PRV NO. 86306300 CHARIOT BURNISHER 11/09/07ITEM TECHNICAL SPECIFICATIONSDIMENSION/CAPACITY MEASURE TECHNICAL SPECIFICATIONSSPECIAL NOTES HOW THIS MACHINE WORKS Control Housing COMPONENTSFilter Access Lid Control Panel-Drive86306300 CHARIOT BURNISHER 11/09/07 DRIVE CONTROLSDRIVE CONTROLS 7.DRIVE RESET SWITCH 6.SPEED CONTROL SWITCHDRIVE CONTROLS 8.HORN BUTTON11. HOUR METER-BASIC 10.BATTERY CHARGE LEVEL INDICATOR- BASICDRIVE CONTROLS BURNISHER CONTROLS 1. Pad Adjustment Knob3. Pad Pressure Meter 1 2 33.PAD PRESSURE METER 3-10BURNISHER CONTROLS 3-11 MACHINE OPERATIONEMERGENCY STOP PROCEDURES PRE-RUNMACHINE INSPECTIONMACHINE OPERATION 3-12INEFFICIENT BURNISHING PATH RECOMMENDED BURNISHING PATHSERVICE SCHEDULE MAINTENANCEMAINTENANCE Check pad for proper installationBattery Tray MAINTENANCE-BATTERIESBattery Connector-Machine Battery Tray LatchBATTERY MAINTENANCE MAINTENANCE-BATTERIESBATTERIES Charge batteries in a well ventilated areaCHECKING BATTERY SPECIFIC GRAVITY MAINTENANCE-BATTERIESCHECKING GRAVITY A.Hydrometer B.Battery BATTERY CONDITIONBatteries are a potential environmental hazard MAINTENANCE-BATTERIESCHANGING BATTERIES 1.Dust Bag/Filter 2.Pads 3.Skirts MAINTENANCEDUST BAG REPLACEMENT MAINTENANCEPAD INSTALLATION DUST CONTROL SKIRTSPAD DRIVER REPLACEMENT MAINTENANCE-PADDRIVER3 7/8 MAINTENANCE-PADDRIVERSHUNT ADJUSTMENT MAINTENANCE-SHUNTADJUSTMENT4-10 1.Drive motor 2.Parking brake 3.Drive chain MAINTENANCE-DRIVEMOTOR & BRAKE4-11 MAINTENANCE-DRIVEMOTOR & BRAKE 4-12ELECTRIC PARKING BRAKE ENGAGEMENT To disengage brakeMAINTENANCE-DRIVEMOTOR & BRAKE 4-13DRIVE MOTOR CARBON BRUSH REPLACEMENT Do not use a pressure washer to clean around4-14 MAINTENANCE-CIRCUITPROTECTION1.CIRCUIT BREAKERS 2.FUSE4-15 TROUBLESHOOTING4-16 MACHINE TROUBLESHOOTING CONTROLLER FAULT CODESPROPEL CIRCUIT BOARD TROUBLESHOOTING PROGRAMMER LCD 4-17MACHINE TROUBLESHOOTING CONTROLLER FAULT CODES 86306300 CHARIOT BURNISHER 11/09/07 BURNISHER PARTS10 1 7 6 6 BUMPER2 3 1 86306300 CHARIOT BURNISHER 11/09/07BUMPER Page CONTROL PANEL CONTROLS & HOUSING PART NO CONTROLS & HOUSING6 5 3 2 1 7 DECALS86306300 CHARIOT BURNISHER 01/06/09 PART NO DECALS86306300 CHARIOT BURNISHER 11/09/07 FILTER14 5 12 2 10 6 13 7 1FILTER 5-1086306300 CHARIOT BURNISHER 11/09/07 FRAME-LOWER5-11 PART NO 5-12FRAME-LOWER 5-13 FRAME-UPPER1 2 3 2 4 7 2 4 2PART NO 5-14FRAME-UPPER 5-15 HOOD8 9 5 15 1 16 3 14 16PART NO 5-16HOOD 5-17 PEDAL PLATFORMPART NO 5-18PEDAL PLATFORM PEDAL PLATFORM 5-192 11 14 3 13 15 6 65-20 PEDAL PLATFORM86306300 CHARIOT BURNISHER 011/09/07 REAR COVER5-21 REAR COVER 5-225-23 DECK LIFT MECHANISM5-24 DECK LIFT MECHANISM5-25 DECK LIFT LINKAGEPART NO 5-26DECK LIFT LINKAGE 5-27 STEERINGPART NO 5-28STEERING 86306300 CHARIOT BURNISHER 05/19/08 WHEEL-FRONT DRIVE-CHAIN5-29 WHEEL-FRONT DRIVE-CHAIN 5-305-31 WHEEL-FRONTBRAKE20 19 18 16 10 11 12 7 8 9SERIAL NO 5-32WHEEL-FRONTBRAKE 5-33 WHEEL-FRONTDRIVE, GEARWHEEL-FRONTDRIVE, GEAR 5-341 2 WHEEL-REAR5-35 86306300 CHARIOT BURNISHER 11/09/07WHEEL-REAR 5-365-37 WIRING-BATTERIESWIRING-BATTERIES 5-381 3 5 7 6 8 9 13 11 WIRING-COMPONENTS5-39 86306300 CHARIOT BURNISHER 02/03/09PART NO 5-40WIRING-COMPONENTS 5-41 WIRING-CONTROLPANEL3 LT BLU 28 GRNPART NO 5-42WIRING-CONTROLPANEL 5-43 WIRING-DRIVEMOTOR1 WHT 2 BLKPART NO 5-44WIRING-DRIVEMOTOR 5-45 WIRING-MAINHARNESSWIRING-MAINHARNESS 5-465-47 WIRING-PEDALPLATFORMDIAGRAM A 5 ORG 6 BRN 7 GRN 3 LT BLU 4 RED DIAGRAM B 5 GRN 10 BRN 6 ORGWIRING-PEDALPLATFORM 5-485-49 WIRING DIAGRAM5-50 SUGGESTED SPARE PARTS86306300 CHARIOT BURNISHER 11/09/07 BACK-UPALARM - OPTION5-51 BACK-UPALARM - OPTION 5-5286306300 CHARIOT BURNISHER 02/12/08 BATTERY CART - OPTION5-53 BATTERY CART - OPTION 5-5486306300 CHARIOT BURNISHER 11/09/07 5-55BATTERY CART - OPTION PART NO 5-56BATTERY CART - OPTION 5-57 SEAT - OPTION1 34 5 6 8 7 16 18 22 21 2 14 12 11 9 15 20SEAT - OPTION 5-58FRONT WARNING LIGHTS - OPTION6REAR 5-59PART NO 5-60WARNING LIGHTS - OPTION 55-97-61 86306300 CHARIOT BURNISHER 11/09/075-62 SERIAL NUMBERS1CBE20:100201000010, CB20: 100200800369, CB20X: 86306300 CHARIOT BURNISHER 12/16/08
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