Windsor
CBCD20, CBE20, CB20 Filter, CHARIOT BURNISHER 11/09/07, 14 5 12 2, 10 6 13 7 1, 4 8 9 1 11
Troubleshooting
Specs
Install
DIAGRAM B 5 GRN 10 BRN 6 ORG
Back-Upalarm - Option
Wiring-Batteries
Maintenance
Filter Access Lid
Battery Connector-Machine
Battery Maintenance
Page 46
FILTER
14
5
10
12
2
3
10
6
13
7
1
4
8
9 1
1
11
1
7
5-9
86306300 CHARIOT BURNISHER 11/09/07
Page 45
Page 47
Image 46
Page 45
Page 47
Contents
MODELS: CB20
Operating Instructions ENG
iGLOSS
CBCD20
MODEL _______________________________________
MACHINE DATA LOG/OVERVIEW
OVERVIEW
DATE OF PURCHASE __________________________
HOW TO USE THIS MANUAL
TABLE OF CONTENTS
SAFETY
The PARTS LIST section contains assembled parts
HOW TO USE THIS MANUAL
lists include a number of columns of information
SAVE THESE INSTRUCTIONS
READ ALL INSTRUCTIONS BEFORE USING THIS MACHINE
IMPORTANT SAFETY INSTRUCTIONS
must always be followed, including the following
WHEN SERVICING MACHINE
HAZARD INTENSITY LEVEL
FOR SAFETY
Never allow metal to lie across battery tops
86244310 PRV NO. CAUTION LABEL 86243830 2 PRV NO.
SAFETY LABEL LOCATION
PINCH CAUTION 86252520 PRV NO. BATTERY CAUTION
86306300 CHARIOT BURNISHER 11/09/07
DIMENSION/CAPACITY
TECHNICAL SPECIFICATIONS
ITEM
SPECIAL NOTES
TECHNICAL SPECIFICATIONS
MEASURE
HOW THIS MACHINE WORKS
Filter Access Lid
COMPONENTS
Control Housing
Control Panel-Drive
DRIVE CONTROLS
86306300 CHARIOT BURNISHER 11/09/07
DRIVE CONTROLS
DRIVE CONTROLS
6.SPEED CONTROL SWITCH
7.DRIVE RESET SWITCH
8.HORN BUTTON
DRIVE CONTROLS
10.BATTERY CHARGE LEVEL INDICATOR- BASIC
11. HOUR METER-BASIC
3. Pad Pressure Meter
1. Pad Adjustment Knob
BURNISHER CONTROLS
1 2 3
BURNISHER CONTROLS
3-10
3.PAD PRESSURE METER
EMERGENCY STOP PROCEDURES
MACHINE OPERATION
3-11
PRE-RUNMACHINE INSPECTION
INEFFICIENT BURNISHING PATH
3-12
MACHINE OPERATION
RECOMMENDED BURNISHING PATH
MAINTENANCE
MAINTENANCE
SERVICE SCHEDULE
Check pad for proper installation
Battery Connector-Machine
MAINTENANCE-BATTERIES
Battery Tray
Battery Tray Latch
BATTERIES
MAINTENANCE-BATTERIES
BATTERY MAINTENANCE
Charge batteries in a well ventilated area
CHECKING GRAVITY A.Hydrometer B.Battery
MAINTENANCE-BATTERIES
CHECKING BATTERY SPECIFIC GRAVITY
BATTERY CONDITION
CHANGING BATTERIES
MAINTENANCE-BATTERIES
Batteries are a potential environmental hazard
MAINTENANCE
1.Dust Bag/Filter 2.Pads 3.Skirts
PAD INSTALLATION
MAINTENANCE
DUST BAG REPLACEMENT
DUST CONTROL SKIRTS
MAINTENANCE-PADDRIVER
PAD DRIVER REPLACEMENT
MAINTENANCE-PADDRIVER
3 7/8
4-10
MAINTENANCE-SHUNTADJUSTMENT
SHUNT ADJUSTMENT
4-11
MAINTENANCE-DRIVEMOTOR & BRAKE
1.Drive motor 2.Parking brake 3.Drive chain
ELECTRIC PARKING BRAKE ENGAGEMENT
4-12
MAINTENANCE-DRIVEMOTOR & BRAKE
To disengage brake
DRIVE MOTOR CARBON BRUSH REPLACEMENT
4-13
MAINTENANCE-DRIVEMOTOR & BRAKE
Do not use a pressure washer to clean around
1.CIRCUIT BREAKERS
MAINTENANCE-CIRCUITPROTECTION
4-14
2.FUSE
TROUBLESHOOTING
4-15
PROPEL CIRCUIT BOARD TROUBLESHOOTING
MACHINE TROUBLESHOOTING CONTROLLER FAULT CODES
4-16
MACHINE TROUBLESHOOTING CONTROLLER FAULT CODES
4-17
PROGRAMMER LCD
BURNISHER PARTS
86306300 CHARIOT BURNISHER 11/09/07
2 3 1
BUMPER
10 1 7 6 6
86306300 CHARIOT BURNISHER 11/09/07
BUMPER
Page
CONTROL PANEL
CONTROLS & HOUSING
CONTROLS & HOUSING
PART NO
86306300 CHARIOT BURNISHER 01/06/09
DECALS
6 5 3 2 1 7
DECALS
PART NO
14 5 12 2
FILTER
86306300 CHARIOT BURNISHER 11/09/07
10 6 13 7 1
5-10
FILTER
5-11
FRAME-LOWER
86306300 CHARIOT BURNISHER 11/09/07
FRAME-LOWER
5-12
PART NO
1 2 3 2
FRAME-UPPER
5-13
4 7 2 4 2
FRAME-UPPER
5-14
PART NO
8 9 5
HOOD
5-15
15 1 16 3 14 16
HOOD
5-16
PART NO
PEDAL PLATFORM
5-17
PEDAL PLATFORM
5-18
PART NO
2 11 14
5-19
PEDAL PLATFORM
3 13 15 6 6
PEDAL PLATFORM
5-20
5-21
REAR COVER
86306300 CHARIOT BURNISHER 011/09/07
5-22
REAR COVER
DECK LIFT MECHANISM
5-23
DECK LIFT MECHANISM
5-24
DECK LIFT LINKAGE
5-25
DECK LIFT LINKAGE
5-26
PART NO
STEERING
5-27
STEERING
5-28
PART NO
5-29
WHEEL-FRONT DRIVE-CHAIN
86306300 CHARIOT BURNISHER 05/19/08
5-30
WHEEL-FRONT DRIVE-CHAIN
20 19 18 16
WHEEL-FRONTBRAKE
5-31
10 11 12 7 8 9
WHEEL-FRONTBRAKE
5-32
SERIAL NO
WHEEL-FRONTDRIVE, GEAR
5-33
5-34
WHEEL-FRONTDRIVE, GEAR
5-35
WHEEL-REAR
1 2
86306300 CHARIOT BURNISHER 11/09/07
5-36
WHEEL-REAR
WIRING-BATTERIES
5-37
5-38
WIRING-BATTERIES
5-39
WIRING-COMPONENTS
1 3 5 7 6 8 9 13 11
86306300 CHARIOT BURNISHER 02/03/09
WIRING-COMPONENTS
5-40
PART NO
3 LT BLU
WIRING-CONTROLPANEL
5-41
28 GRN
WIRING-CONTROLPANEL
5-42
PART NO
1 WHT
WIRING-DRIVEMOTOR
5-43
2 BLK
WIRING-DRIVEMOTOR
5-44
PART NO
WIRING-MAINHARNESS
5-45
5-46
WIRING-MAINHARNESS
DIAGRAM A 5 ORG 6 BRN 7 GRN 3 LT BLU 4 RED
WIRING-PEDALPLATFORM
5-47
DIAGRAM B 5 GRN 10 BRN 6 ORG
5-48
WIRING-PEDALPLATFORM
WIRING DIAGRAM
5-49
SUGGESTED SPARE PARTS
5-50
5-51
BACK-UPALARM - OPTION
86306300 CHARIOT BURNISHER 11/09/07
5-52
BACK-UPALARM - OPTION
5-53
BATTERY CART - OPTION
86306300 CHARIOT BURNISHER 02/12/08
5-54
BATTERY CART - OPTION
BATTERY CART - OPTION
5-55
86306300 CHARIOT BURNISHER 11/09/07
BATTERY CART - OPTION
5-56
PART NO
1 34 5 6 8 7 16 18 22 21
SEAT - OPTION
5-57
2 14 12 11 9 15 20
5-58
SEAT - OPTION
6REAR
WARNING LIGHTS - OPTION
FRONT
5-59
WARNING LIGHTS - OPTION
5-60
PART NO
86306300 CHARIOT BURNISHER 11/09/07
55-97-61
1CBE20:100201000010, CB20: 100200800369, CB20X:
SERIAL NUMBERS
5-62
86306300 CHARIOT BURNISHER 12/16/08
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