Windsor CBCD20, CBE20, CB20 manual Maintenance-Paddriver, 3 7/8

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MAINTENANCE-PAD DRIVER

3 7/8

Use Gear puller to remove pad driver from motor shaft. Take care not to misplace motor shaft key.

Install new pad driver, motor shaft key, spacer, washer and bolt. Then install pad lock keeper, pad and pad lock. Turn deck assembly over onto pad

Reattach wires to motor and connect motor wire harness to frame harness. Tie wires in place. Set actuator barrel by rotating barrel up or down to set barrel at 3 -7/8 +0 -3/16 from top of frame to bottom of barrel.

Reattach deck assembly to frame. Install actuator barrel on to spring retainer bars. Lift bottom of deck using your hand to align hole for clevis pin. Install clevis and rue ring. Turn machine on, raise deck, drive machine check that machine is working properly. If not recheck actuator barrel and reset again if needed.

4-9	86306300 CHARIOT BURNISHER 11/09/07

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Contents Operating Instructions ENG iGLOSSMODELS: CB20 CBCD20MACHINE DATA LOG/OVERVIEW OVERVIEWMODEL _______________________________________ DATE OF PURCHASE __________________________HOW TO USE THIS MANUAL TABLE OF CONTENTSSAFETY The PARTS LIST section contains assembled parts HOW TO USE THIS MANUALlists include a number of columns of information READ ALL INSTRUCTIONS BEFORE USING THIS MACHINE IMPORTANT SAFETY INSTRUCTIONSSAVE THESE INSTRUCTIONS must always be followed, including the followingHAZARD INTENSITY LEVEL FOR SAFETYWHEN SERVICING MACHINE Never allow metal to lie across battery topsSAFETY LABEL LOCATION PINCH CAUTION 86252520 PRV NO. BATTERY CAUTION86244310 PRV NO. CAUTION LABEL 86243830 2 PRV NO. 86306300 CHARIOT BURNISHER 11/09/07DIMENSION/CAPACITY TECHNICAL SPECIFICATIONSITEM SPECIAL NOTES TECHNICAL SPECIFICATIONSMEASURE HOW THIS MACHINE WORKS COMPONENTS Control HousingFilter Access Lid Control Panel-DriveDRIVE CONTROLS 86306300 CHARIOT BURNISHER 11/09/07DRIVE CONTROLS 6.SPEED CONTROL SWITCH 7.DRIVE RESET SWITCHDRIVE CONTROLS 8.HORN BUTTONDRIVE CONTROLS 10.BATTERY CHARGE LEVEL INDICATOR- BASIC11. HOUR METER-BASIC 1. Pad Adjustment Knob BURNISHER CONTROLS3. Pad Pressure Meter 1 2 3BURNISHER CONTROLS 3-103.PAD PRESSURE METER MACHINE OPERATION 3-11EMERGENCY STOP PROCEDURES PRE-RUNMACHINE INSPECTION3-12 MACHINE OPERATIONINEFFICIENT BURNISHING PATH RECOMMENDED BURNISHING PATHMAINTENANCE SERVICE SCHEDULEMAINTENANCE Check pad for proper installationMAINTENANCE-BATTERIES Battery TrayBattery Connector-Machine Battery Tray LatchMAINTENANCE-BATTERIES BATTERY MAINTENANCEBATTERIES Charge batteries in a well ventilated areaMAINTENANCE-BATTERIES CHECKING BATTERY SPECIFIC GRAVITYCHECKING GRAVITY A.Hydrometer B.Battery BATTERY CONDITIONCHANGING BATTERIES MAINTENANCE-BATTERIESBatteries are a potential environmental hazard MAINTENANCE 1.Dust Bag/Filter 2.Pads 3.SkirtsMAINTENANCE DUST BAG REPLACEMENTPAD INSTALLATION DUST CONTROL SKIRTSMAINTENANCE-PADDRIVER PAD DRIVER REPLACEMENTMAINTENANCE-PADDRIVER 3 7/84-10 MAINTENANCE-SHUNTADJUSTMENTSHUNT ADJUSTMENT 4-11 MAINTENANCE-DRIVEMOTOR & BRAKE1.Drive motor 2.Parking brake 3.Drive chain 4-12 MAINTENANCE-DRIVEMOTOR & BRAKEELECTRIC PARKING BRAKE ENGAGEMENT To disengage brake4-13 MAINTENANCE-DRIVEMOTOR & BRAKEDRIVE MOTOR CARBON BRUSH REPLACEMENT Do not use a pressure washer to clean aroundMAINTENANCE-CIRCUITPROTECTION 4-141.CIRCUIT BREAKERS 2.FUSETROUBLESHOOTING 4-15PROPEL CIRCUIT BOARD TROUBLESHOOTING MACHINE TROUBLESHOOTING CONTROLLER FAULT CODES4-16 MACHINE TROUBLESHOOTING CONTROLLER FAULT CODES 4-17PROGRAMMER LCD BURNISHER PARTS 86306300 CHARIOT BURNISHER 11/09/07BUMPER 10 1 7 6 62 3 1 86306300 CHARIOT BURNISHER 11/09/07BUMPER Page CONTROL PANEL CONTROLS & HOUSING CONTROLS & HOUSING PART NO86306300 CHARIOT BURNISHER 01/06/09 DECALS6 5 3 2 1 7 DECALS PART NOFILTER 86306300 CHARIOT BURNISHER 11/09/0714 5 12 2 10 6 13 7 15-10 FILTER5-11 FRAME-LOWER86306300 CHARIOT BURNISHER 11/09/07 FRAME-LOWER 5-12PART NO FRAME-UPPER 5-131 2 3 2 4 7 2 4 2FRAME-UPPER 5-14PART NO HOOD 5-158 9 5 15 1 16 3 14 16HOOD 5-16PART NO PEDAL PLATFORM 5-17PEDAL PLATFORM 5-18PART NO 5-19 PEDAL PLATFORM2 11 14 3 13 15 6 6PEDAL PLATFORM 5-205-21 REAR COVER86306300 CHARIOT BURNISHER 011/09/07 5-22 REAR COVERDECK LIFT MECHANISM 5-23DECK LIFT MECHANISM 5-24DECK LIFT LINKAGE 5-25DECK LIFT LINKAGE 5-26PART NO STEERING 5-27STEERING 5-28PART NO 5-29 WHEEL-FRONT DRIVE-CHAIN86306300 CHARIOT BURNISHER 05/19/08 5-30 WHEEL-FRONT DRIVE-CHAINWHEEL-FRONTBRAKE 5-3120 19 18 16 10 11 12 7 8 9WHEEL-FRONTBRAKE 5-32SERIAL NO WHEEL-FRONTDRIVE, GEAR 5-335-34 WHEEL-FRONTDRIVE, GEARWHEEL-REAR 1 25-35 86306300 CHARIOT BURNISHER 11/09/075-36 WHEEL-REARWIRING-BATTERIES 5-375-38 WIRING-BATTERIESWIRING-COMPONENTS 1 3 5 7 6 8 9 13 115-39 86306300 CHARIOT BURNISHER 02/03/09WIRING-COMPONENTS 5-40PART NO WIRING-CONTROLPANEL 5-413 LT BLU 28 GRNWIRING-CONTROLPANEL 5-42PART NO WIRING-DRIVEMOTOR 5-431 WHT 2 BLKWIRING-DRIVEMOTOR 5-44PART NO WIRING-MAINHARNESS 5-455-46 WIRING-MAINHARNESSWIRING-PEDALPLATFORM 5-47DIAGRAM A 5 ORG 6 BRN 7 GRN 3 LT BLU 4 RED DIAGRAM B 5 GRN 10 BRN 6 ORG5-48 WIRING-PEDALPLATFORMWIRING DIAGRAM 5-49SUGGESTED SPARE PARTS 5-505-51 BACK-UPALARM - OPTION86306300 CHARIOT BURNISHER 11/09/07 5-52 BACK-UPALARM - OPTION5-53 BATTERY CART - OPTION86306300 CHARIOT BURNISHER 02/12/08 5-54 BATTERY CART - OPTIONBATTERY CART - OPTION 5-5586306300 CHARIOT BURNISHER 11/09/07 BATTERY CART - OPTION 5-56PART NO SEAT - OPTION 5-571 34 5 6 8 7 16 18 22 21 2 14 12 11 9 15 205-58 SEAT - OPTIONWARNING LIGHTS - OPTION FRONT6REAR 5-59WARNING LIGHTS - OPTION 5-60PART NO 86306300 CHARIOT BURNISHER 11/09/07 55-97-61SERIAL NUMBERS 5-621CBE20:100201000010, CB20: 100200800369, CB20X: 86306300 CHARIOT BURNISHER 12/16/08