Windsor CB20, CBE20, CBCD20 manual 5-34, Wheel-Frontdrive, Gear

Page 71

WHEEL-FRONT DRIVE, GEAR

REF

PART NO.

PRV NO.

QTY

DESCRIPTION

SERIAL NO.

NOTES:

FROM

1

86275190

70377

4

SCR, 3/8-16 X 1.25 HHCS SS

 

 

2

86010790

87163

4

WASHER, 3/8 SPLIT LOCK PLTD

 

 

3

86002830

27196

1

CABLE TIE, .375 X 24.7

 

 

4

86006170

66031

1

PIN, ROLL 1/8” X 3/4”L

 

 

5

86264930

27050

1

CABLE TIE, 3.5” UL/CSA

 

 

6

86301950

 

1

PLATE, BRAKE SPACER

 

 

7

86230010

140808

1

BRAKE, 36 VDC

 

 

8

86273340

00-000289

4

SCR, CAP 8-32 X 3/8 SHCS SS

 

 

9

86006840

70390

2

SCR, 1/4-20 X 1 FHCS PLTD

 

 

10

86257490

76155

2

TERMINAL MOUNT

 

 

11

86010630

87013

2

WASHER, 1/4 ID X 5/8 OD SS

 

 

12

86005710

57105

4

NUT, 1/4-20 HEX W/STAR WASHER

 

 

13

86273740

70010

2

SCR, 1/4-20 X 1.5 HHCS

 

 

14

86008920

80889

2

BOOT, RUBBER TERM. ISOLATOR

 

 

15

86233410

81270

1

CLAMP, 3/4 IDA CUSHION .406 DIA

 

 

16

86005810

57245

2

NUT, 1/4-20 HEX NYLOCK SS

 

 

17A

86011120

89262

1

WHEEL, 10 X 2, 5 X 1.06 W/KEYWAY

 

 

17B

86259920

89273

1

WHEEL, 10 X 2. 5 W/KEYWAY, GRY

 

OPTION

18

86215440

140920

1

BOX, DRIVE UNIT

 

 

19

86223980

09134

3

SEALED BALL BRNG, 25MM X 52MM

 

 

20

86219420

41510

1

HUB STEERING

 

 

21

86223480

67450

2

RING, 52MM INTERNAL SNAP

 

 

22

86136640

70262

1

SCR, M8-1.25 X 20 HHMS PLTD

 

 

23

86277320

70828

10

SCR, M10 X 30 HHCS

 

 

24

86277340

70830

4

SCR, M6 X 15 HHCS BLK

 

 

25

86279690

87243

4

WASHER, M6 SPLIT LOCK BLK

 

 

26

86279710

87245

1

WASHER, M8 (2THK X 26 OD)

 

 

27

86225810

87506

1

WASHER, ANTI-ROTATION

 

 

28

86222720

620037

1

PLATE, BEARING RETAINER

 

 

29

86222760

620041

1

PLATE, DRIVE YOKE RH

 

 

30

86222770

620042

1

PLATE, BEARING COVER

 

 

31

86224020

730233

1

SHAFT ASM, DRIVE PIVOT

 

 

32

86224440

730387

1

SPACER, 25.51 ID X 45 OD X 39.1 L

 

 

33

86217730

29276

1

DRIVE MOTOR ASSEMBLY

 

COMPLETE

-

86216210

53820

-

BRUSH SET MOTOR, 53810 86005510

 

 

34

86270990

57090

3

NUT, 10-32 HEX NYLOCK SS

 

 

35

86301960

-

1

SKIRT, BRAKE

 

 

36

86010650

87018

3

WASHER, #10 X 9/16 OD

 

 

37

86274290

70162

3

SCR, 10-32 X 3/8 PPHMS SS

 

 

86306300 CHARIOT BURNISHER 11/09/07

5-34

Image 71
Contents CBCD20 Operating Instructions ENGiGLOSS MODELS: CB20DATE OF PURCHASE __________________________ MACHINE DATA LOG/OVERVIEWOVERVIEW MODEL _______________________________________SAFETY TABLE OF CONTENTSHOW TO USE THIS MANUAL lists include a number of columns of information HOW TO USE THIS MANUALThe PARTS LIST section contains assembled parts must always be followed, including the following READ ALL INSTRUCTIONS BEFORE USING THIS MACHINEIMPORTANT SAFETY INSTRUCTIONS SAVE THESE INSTRUCTIONSNever allow metal to lie across battery tops HAZARD INTENSITY LEVELFOR SAFETY WHEN SERVICING MACHINE86306300 CHARIOT BURNISHER 11/09/07 SAFETY LABEL LOCATIONPINCH CAUTION 86252520 PRV NO. BATTERY CAUTION 86244310 PRV NO. CAUTION LABEL 86243830 2 PRV NO.ITEM TECHNICAL SPECIFICATIONSDIMENSION/CAPACITY MEASURE TECHNICAL SPECIFICATIONSSPECIAL NOTES HOW THIS MACHINE WORKS Control Panel-Drive COMPONENTSControl Housing Filter Access Lid86306300 CHARIOT BURNISHER 11/09/07 DRIVE CONTROLSDRIVE CONTROLS 8.HORN BUTTON 6.SPEED CONTROL SWITCH7.DRIVE RESET SWITCH DRIVE CONTROLS11. HOUR METER-BASIC 10.BATTERY CHARGE LEVEL INDICATOR- BASICDRIVE CONTROLS 1 2 3 1. Pad Adjustment KnobBURNISHER CONTROLS 3. Pad Pressure Meter3.PAD PRESSURE METER 3-10BURNISHER CONTROLS PRE-RUNMACHINE INSPECTION MACHINE OPERATION3-11 EMERGENCY STOP PROCEDURESRECOMMENDED BURNISHING PATH 3-12MACHINE OPERATION INEFFICIENT BURNISHING PATHCheck pad for proper installation MAINTENANCESERVICE SCHEDULE MAINTENANCEBattery Tray Latch MAINTENANCE-BATTERIESBattery Tray Battery Connector-MachineCharge batteries in a well ventilated area MAINTENANCE-BATTERIESBATTERY MAINTENANCE BATTERIESBATTERY CONDITION MAINTENANCE-BATTERIESCHECKING BATTERY SPECIFIC GRAVITY CHECKING GRAVITY A.Hydrometer B.BatteryBatteries are a potential environmental hazard MAINTENANCE-BATTERIESCHANGING BATTERIES 1.Dust Bag/Filter 2.Pads 3.Skirts MAINTENANCEDUST CONTROL SKIRTS MAINTENANCEDUST BAG REPLACEMENT PAD INSTALLATIONPAD DRIVER REPLACEMENT MAINTENANCE-PADDRIVER3 7/8 MAINTENANCE-PADDRIVERSHUNT ADJUSTMENT MAINTENANCE-SHUNTADJUSTMENT4-10 1.Drive motor 2.Parking brake 3.Drive chain MAINTENANCE-DRIVEMOTOR & BRAKE4-11 To disengage brake 4-12MAINTENANCE-DRIVEMOTOR & BRAKE ELECTRIC PARKING BRAKE ENGAGEMENTDo not use a pressure washer to clean around 4-13MAINTENANCE-DRIVEMOTOR & BRAKE DRIVE MOTOR CARBON BRUSH REPLACEMENT2.FUSE MAINTENANCE-CIRCUITPROTECTION4-14 1.CIRCUIT BREAKERS4-15 TROUBLESHOOTING4-16 MACHINE TROUBLESHOOTING CONTROLLER FAULT CODESPROPEL CIRCUIT BOARD TROUBLESHOOTING PROGRAMMER LCD 4-17MACHINE TROUBLESHOOTING CONTROLLER FAULT CODES 86306300 CHARIOT BURNISHER 11/09/07 BURNISHER PARTS86306300 CHARIOT BURNISHER 11/09/07 BUMPER10 1 7 6 6 2 3 1BUMPER Page CONTROL PANEL CONTROLS & HOUSING PART NO CONTROLS & HOUSING6 5 3 2 1 7 DECALS86306300 CHARIOT BURNISHER 01/06/09 PART NO DECALS10 6 13 7 1 FILTER86306300 CHARIOT BURNISHER 11/09/07 14 5 12 2FILTER 5-1086306300 CHARIOT BURNISHER 11/09/07 FRAME-LOWER5-11 PART NO 5-12FRAME-LOWER 4 7 2 4 2 FRAME-UPPER5-13 1 2 3 2PART NO 5-14FRAME-UPPER 15 1 16 3 14 16 HOOD5-15 8 9 5PART NO 5-16HOOD 5-17 PEDAL PLATFORMPART NO 5-18PEDAL PLATFORM 3 13 15 6 6 5-19PEDAL PLATFORM 2 11 145-20 PEDAL PLATFORM86306300 CHARIOT BURNISHER 011/09/07 REAR COVER5-21 REAR COVER 5-225-23 DECK LIFT MECHANISM5-24 DECK LIFT MECHANISM5-25 DECK LIFT LINKAGEPART NO 5-26DECK LIFT LINKAGE 5-27 STEERINGPART NO 5-28STEERING 86306300 CHARIOT BURNISHER 05/19/08 WHEEL-FRONT DRIVE-CHAIN5-29 WHEEL-FRONT DRIVE-CHAIN 5-3010 11 12 7 8 9 WHEEL-FRONTBRAKE5-31 20 19 18 16SERIAL NO 5-32WHEEL-FRONTBRAKE 5-33 WHEEL-FRONTDRIVE, GEARWHEEL-FRONTDRIVE, GEAR 5-3486306300 CHARIOT BURNISHER 11/09/07 WHEEL-REAR1 2 5-35WHEEL-REAR 5-365-37 WIRING-BATTERIESWIRING-BATTERIES 5-3886306300 CHARIOT BURNISHER 02/03/09 WIRING-COMPONENTS1 3 5 7 6 8 9 13 11 5-39PART NO 5-40WIRING-COMPONENTS 28 GRN WIRING-CONTROLPANEL5-41 3 LT BLUPART NO 5-42WIRING-CONTROLPANEL 2 BLK WIRING-DRIVEMOTOR5-43 1 WHTPART NO 5-44WIRING-DRIVEMOTOR 5-45 WIRING-MAINHARNESSWIRING-MAINHARNESS 5-46DIAGRAM B 5 GRN 10 BRN 6 ORG WIRING-PEDALPLATFORM5-47 DIAGRAM A 5 ORG 6 BRN 7 GRN 3 LT BLU 4 REDWIRING-PEDALPLATFORM 5-485-49 WIRING DIAGRAM5-50 SUGGESTED SPARE PARTS86306300 CHARIOT BURNISHER 11/09/07 BACK-UPALARM - OPTION5-51 BACK-UPALARM - OPTION 5-5286306300 CHARIOT BURNISHER 02/12/08 BATTERY CART - OPTION5-53 BATTERY CART - OPTION 5-5486306300 CHARIOT BURNISHER 11/09/07 5-55BATTERY CART - OPTION PART NO 5-56BATTERY CART - OPTION 2 14 12 11 9 15 20 SEAT - OPTION5-57 1 34 5 6 8 7 16 18 22 21SEAT - OPTION 5-585-59 WARNING LIGHTS - OPTIONFRONT 6REARPART NO 5-60WARNING LIGHTS - OPTION 55-97-61 86306300 CHARIOT BURNISHER 11/09/0786306300 CHARIOT BURNISHER 12/16/08 SERIAL NUMBERS5-62 1CBE20:100201000010, CB20: 100200800369, CB20X: