Windsor CBCD20, CBE20, CB20 manual Controls & Housing, Part No

Page 43

 

 

 

 

CONTROLS & HOUSING

 

 

 

 

 

 

 

REF

PART NO.

PRV NO.

QTY

DESCRIPTION

SERIAL NO.

NOTES:

FROM

 

 

 

 

 

 

1

86290540

-

6

SCR, 10-32 X 1/2 TORX SS BLK NP

 

 

2

86277480

70850

2

SCR, 5/16-18 X 1/2 PTHMS SS

 

 

3

86237900

35278

3

GASKET, .125 T X .25 W X 23.L

 

 

4

86010670

87029

4

WASHER, 5/16 FLAT SS

 

 

5

86070710

140726

1

BRKT, LEFT CONSOLE MOUNT

 

 

6

86270850

57026

2

NUT, 8-32 HEX NYLOCK SS

 

 

7

86277420

70841

4

SCR, 5/16-18 X 2.5 PTHMS SS

 

 

8

86062220

270117

1

CONSOLE

 

 

9

86006370

67315

1

RELAY, 36VDC 100AMP HVY DUTY

 

 

10

86005810

57245

6

NUT, 1/4-20 HEX NYLOCK SS

 

 

11

86273300

00-000277

5

SCR, MACH 6MM X 14MM

 

 

12

86010780

87162

5

WASHER, 1/4 SPLIT LOCK PLTD

 

 

13

98406090

270106

1

CONTROLLER, PAD MOTOR

 

 

14

86270990

57090

4

NUT, 10-32 HEX NYLOCK SS

 

 

15

86229770

140805

1

BLOCK, SHUNT MOUNT

 

 

16

86255900

73538

2

STANDOFF, 6-32 X 5/8 HEX NYL

 

 

17

86251410

67506

1

RELAY, 15A 36V MINI

 

 

18

86279750

87252

4

WASHER, RET, PUSHNUT, 5/16 BOLT

 

 

19

86089650

78524

4

TUBE, 5/8 OD X .357 ID X 1.57

 

 

20

86273980

70066

2

SCR, 10-32 X 3/4 PPHMS

 

 

21

86070700

140725

1

BRKT, RIGHT CONSOLE MOUNT

 

 

22

86005710

57105

2

NUT, 1/4-20 HEX W/STAR WASHER

 

 

23

86253600

73445

1

SHUNT, 50MV 70AMP

 

 

24

86233990

240145

1

CONTROLLER, PAD MOTOR

**

WAS 270106

86306300 CHARIOT BURNISHER 12/22/08

5-6

Image 43
Contents CBCD20 Operating Instructions ENGiGLOSS MODELS: CB20DATE OF PURCHASE __________________________ MACHINE DATA LOG/OVERVIEWOVERVIEW MODEL _______________________________________HOW TO USE THIS MANUAL TABLE OF CONTENTSSAFETY The PARTS LIST section contains assembled parts HOW TO USE THIS MANUALlists include a number of columns of information must always be followed, including the following READ ALL INSTRUCTIONS BEFORE USING THIS MACHINEIMPORTANT SAFETY INSTRUCTIONS SAVE THESE INSTRUCTIONSNever allow metal to lie across battery tops HAZARD INTENSITY LEVELFOR SAFETY WHEN SERVICING MACHINE86306300 CHARIOT BURNISHER 11/09/07 SAFETY LABEL LOCATIONPINCH CAUTION 86252520 PRV NO. BATTERY CAUTION 86244310 PRV NO. CAUTION LABEL 86243830 2 PRV NO.DIMENSION/CAPACITY TECHNICAL SPECIFICATIONSITEM SPECIAL NOTES TECHNICAL SPECIFICATIONSMEASURE HOW THIS MACHINE WORKS Control Panel-Drive COMPONENTSControl Housing Filter Access Lid86306300 CHARIOT BURNISHER 11/09/07 DRIVE CONTROLSDRIVE CONTROLS 8.HORN BUTTON 6.SPEED CONTROL SWITCH7.DRIVE RESET SWITCH DRIVE CONTROLSDRIVE CONTROLS 10.BATTERY CHARGE LEVEL INDICATOR- BASIC11. HOUR METER-BASIC 1 2 3 1. Pad Adjustment KnobBURNISHER CONTROLS 3. Pad Pressure MeterBURNISHER CONTROLS 3-103.PAD PRESSURE METER PRE-RUNMACHINE INSPECTION MACHINE OPERATION3-11 EMERGENCY STOP PROCEDURESRECOMMENDED BURNISHING PATH 3-12MACHINE OPERATION INEFFICIENT BURNISHING PATHCheck pad for proper installation MAINTENANCESERVICE SCHEDULE MAINTENANCEBattery Tray Latch MAINTENANCE-BATTERIESBattery Tray Battery Connector-MachineCharge batteries in a well ventilated area MAINTENANCE-BATTERIESBATTERY MAINTENANCE BATTERIESBATTERY CONDITION MAINTENANCE-BATTERIESCHECKING BATTERY SPECIFIC GRAVITY CHECKING GRAVITY A.Hydrometer B.BatteryCHANGING BATTERIES MAINTENANCE-BATTERIESBatteries are a potential environmental hazard 1.Dust Bag/Filter 2.Pads 3.Skirts MAINTENANCEDUST CONTROL SKIRTS MAINTENANCEDUST BAG REPLACEMENT PAD INSTALLATIONPAD DRIVER REPLACEMENT MAINTENANCE-PADDRIVER3 7/8 MAINTENANCE-PADDRIVER4-10 MAINTENANCE-SHUNTADJUSTMENTSHUNT ADJUSTMENT 4-11 MAINTENANCE-DRIVEMOTOR & BRAKE1.Drive motor 2.Parking brake 3.Drive chain To disengage brake 4-12MAINTENANCE-DRIVEMOTOR & BRAKE ELECTRIC PARKING BRAKE ENGAGEMENTDo not use a pressure washer to clean around 4-13MAINTENANCE-DRIVEMOTOR & BRAKE DRIVE MOTOR CARBON BRUSH REPLACEMENT2.FUSE MAINTENANCE-CIRCUITPROTECTION4-14 1.CIRCUIT BREAKERS4-15 TROUBLESHOOTINGPROPEL CIRCUIT BOARD TROUBLESHOOTING MACHINE TROUBLESHOOTING CONTROLLER FAULT CODES4-16 MACHINE TROUBLESHOOTING CONTROLLER FAULT CODES 4-17PROGRAMMER LCD 86306300 CHARIOT BURNISHER 11/09/07 BURNISHER PARTS86306300 CHARIOT BURNISHER 11/09/07 BUMPER10 1 7 6 6 2 3 1BUMPER Page CONTROL PANEL CONTROLS & HOUSING PART NO CONTROLS & HOUSING86306300 CHARIOT BURNISHER 01/06/09 DECALS6 5 3 2 1 7 PART NO DECALS10 6 13 7 1 FILTER86306300 CHARIOT BURNISHER 11/09/07 14 5 12 2FILTER 5-105-11 FRAME-LOWER86306300 CHARIOT BURNISHER 11/09/07 FRAME-LOWER 5-12PART NO 4 7 2 4 2 FRAME-UPPER5-13 1 2 3 2FRAME-UPPER 5-14PART NO 15 1 16 3 14 16 HOOD5-15 8 9 5HOOD 5-16PART NO 5-17 PEDAL PLATFORMPEDAL PLATFORM 5-18PART NO 3 13 15 6 6 5-19PEDAL PLATFORM 2 11 145-20 PEDAL PLATFORM5-21 REAR COVER86306300 CHARIOT BURNISHER 011/09/07 REAR COVER 5-225-23 DECK LIFT MECHANISM5-24 DECK LIFT MECHANISM5-25 DECK LIFT LINKAGEDECK LIFT LINKAGE 5-26PART NO 5-27 STEERINGSTEERING 5-28PART NO 5-29 WHEEL-FRONT DRIVE-CHAIN86306300 CHARIOT BURNISHER 05/19/08 WHEEL-FRONT DRIVE-CHAIN 5-3010 11 12 7 8 9 WHEEL-FRONTBRAKE5-31 20 19 18 16WHEEL-FRONTBRAKE 5-32SERIAL NO 5-33 WHEEL-FRONTDRIVE, GEARWHEEL-FRONTDRIVE, GEAR 5-3486306300 CHARIOT BURNISHER 11/09/07 WHEEL-REAR1 2 5-35WHEEL-REAR 5-365-37 WIRING-BATTERIESWIRING-BATTERIES 5-3886306300 CHARIOT BURNISHER 02/03/09 WIRING-COMPONENTS1 3 5 7 6 8 9 13 11 5-39WIRING-COMPONENTS 5-40PART NO 28 GRN WIRING-CONTROLPANEL5-41 3 LT BLUWIRING-CONTROLPANEL 5-42PART NO 2 BLK WIRING-DRIVEMOTOR5-43 1 WHTWIRING-DRIVEMOTOR 5-44PART NO 5-45 WIRING-MAINHARNESSWIRING-MAINHARNESS 5-46DIAGRAM B 5 GRN 10 BRN 6 ORG WIRING-PEDALPLATFORM5-47 DIAGRAM A 5 ORG 6 BRN 7 GRN 3 LT BLU 4 REDWIRING-PEDALPLATFORM 5-485-49 WIRING DIAGRAM5-50 SUGGESTED SPARE PARTS5-51 BACK-UPALARM - OPTION86306300 CHARIOT BURNISHER 11/09/07 BACK-UPALARM - OPTION 5-525-53 BATTERY CART - OPTION86306300 CHARIOT BURNISHER 02/12/08 BATTERY CART - OPTION 5-54BATTERY CART - OPTION 5-5586306300 CHARIOT BURNISHER 11/09/07 BATTERY CART - OPTION 5-56PART NO 2 14 12 11 9 15 20 SEAT - OPTION5-57 1 34 5 6 8 7 16 18 22 21SEAT - OPTION 5-585-59 WARNING LIGHTS - OPTIONFRONT 6REARWARNING LIGHTS - OPTION 5-60PART NO 55-97-61 86306300 CHARIOT BURNISHER 11/09/0786306300 CHARIOT BURNISHER 12/16/08 SERIAL NUMBERS5-62 1CBE20:100201000010, CB20: 100200800369, CB20X: