Windsor CBE20, CBCD20, CB20 manual Controls & Housing

Contents MODELS: CB20 Operating Instructions ENGiGLOSS CBCD20MODEL _______________________________________ MACHINE DATA LOG/OVERVIEWOVERVIEW DATE OF PURCHASE __________________________TABLE OF CONTENTS HOW TO USE THIS MANUALSAFETY HOW TO USE THIS MANUAL The PARTS LIST section contains assembled partslists include a number of columns of information SAVE THESE INSTRUCTIONS READ ALL INSTRUCTIONS BEFORE USING THIS MACHINEIMPORTANT SAFETY INSTRUCTIONS must always be followed, including the followingWHEN SERVICING MACHINE HAZARD INTENSITY LEVELFOR SAFETY Never allow metal to lie across battery tops86244310 PRV NO. CAUTION LABEL 86243830 2 PRV NO. SAFETY LABEL LOCATIONPINCH CAUTION 86252520 PRV NO. BATTERY CAUTION 86306300 CHARIOT BURNISHER 11/09/07TECHNICAL SPECIFICATIONS DIMENSION/CAPACITYITEM TECHNICAL SPECIFICATIONS SPECIAL NOTESMEASURE HOW THIS MACHINE WORKS Filter Access Lid COMPONENTSControl Housing Control Panel-DriveDRIVE CONTROLS 86306300 CHARIOT BURNISHER 11/09/07DRIVE CONTROLS DRIVE CONTROLS 6.SPEED CONTROL SWITCH7.DRIVE RESET SWITCH 8.HORN BUTTON10.BATTERY CHARGE LEVEL INDICATOR- BASIC DRIVE CONTROLS11. HOUR METER-BASIC 3. Pad Pressure Meter 1. Pad Adjustment KnobBURNISHER CONTROLS 1 2 33-10 BURNISHER CONTROLS3.PAD PRESSURE METER EMERGENCY STOP PROCEDURES MACHINE OPERATION3-11 PRE-RUNMACHINE INSPECTIONINEFFICIENT BURNISHING PATH 3-12MACHINE OPERATION RECOMMENDED BURNISHING PATHMAINTENANCE MAINTENANCESERVICE SCHEDULE Check pad for proper installationBattery Connector-Machine MAINTENANCE-BATTERIESBattery Tray Battery Tray LatchBATTERIES MAINTENANCE-BATTERIESBATTERY MAINTENANCE Charge batteries in a well ventilated areaCHECKING GRAVITY A.Hydrometer B.Battery MAINTENANCE-BATTERIESCHECKING BATTERY SPECIFIC GRAVITY BATTERY CONDITIONMAINTENANCE-BATTERIES CHANGING BATTERIESBatteries are a potential environmental hazard MAINTENANCE 1.Dust Bag/Filter 2.Pads 3.SkirtsPAD INSTALLATION MAINTENANCEDUST BAG REPLACEMENT DUST CONTROL SKIRTSMAINTENANCE-PADDRIVER PAD DRIVER REPLACEMENTMAINTENANCE-PADDRIVER 3 7/8MAINTENANCE-SHUNTADJUSTMENT 4-10SHUNT ADJUSTMENT MAINTENANCE-DRIVEMOTOR & BRAKE 4-111.Drive motor 2.Parking brake 3.Drive chain ELECTRIC PARKING BRAKE ENGAGEMENT 4-12MAINTENANCE-DRIVEMOTOR & BRAKE To disengage brakeDRIVE MOTOR CARBON BRUSH REPLACEMENT 4-13MAINTENANCE-DRIVEMOTOR & BRAKE Do not use a pressure washer to clean around1.CIRCUIT BREAKERS MAINTENANCE-CIRCUITPROTECTION4-14 2.FUSETROUBLESHOOTING 4-15MACHINE TROUBLESHOOTING CONTROLLER FAULT CODES PROPEL CIRCUIT BOARD TROUBLESHOOTING4-16 4-17 MACHINE TROUBLESHOOTING CONTROLLER FAULT CODESPROGRAMMER LCD BURNISHER PARTS 86306300 CHARIOT BURNISHER 11/09/072 3 1 BUMPER10 1 7 6 6 86306300 CHARIOT BURNISHER 11/09/07BUMPER Page CONTROL PANEL CONTROLS & HOUSING CONTROLS & HOUSING PART NODECALS 86306300 CHARIOT BURNISHER 01/06/096 5 3 2 1 7 DECALS PART NO14 5 12 2 FILTER86306300 CHARIOT BURNISHER 11/09/07 10 6 13 7 15-10 FILTERFRAME-LOWER 5-1186306300 CHARIOT BURNISHER 11/09/07 5-12 FRAME-LOWERPART NO 1 2 3 2 FRAME-UPPER5-13 4 7 2 4 25-14 FRAME-UPPERPART NO 8 9 5 HOOD5-15 15 1 16 3 14 165-16 HOODPART NO PEDAL PLATFORM 5-175-18 PEDAL PLATFORMPART NO 2 11 14 5-19PEDAL PLATFORM 3 13 15 6 6PEDAL PLATFORM 5-20REAR COVER 5-2186306300 CHARIOT BURNISHER 011/09/07 5-22 REAR COVERDECK LIFT MECHANISM 5-23DECK LIFT MECHANISM 5-24DECK LIFT LINKAGE 5-255-26 DECK LIFT LINKAGEPART NO STEERING 5-275-28 STEERINGPART NO WHEEL-FRONT DRIVE-CHAIN 5-2986306300 CHARIOT BURNISHER 05/19/08 5-30 WHEEL-FRONT DRIVE-CHAIN20 19 18 16 WHEEL-FRONTBRAKE5-31 10 11 12 7 8 95-32 WHEEL-FRONTBRAKESERIAL NO WHEEL-FRONTDRIVE, GEAR 5-335-34 WHEEL-FRONTDRIVE, GEAR5-35 WHEEL-REAR1 2 86306300 CHARIOT BURNISHER 11/09/075-36 WHEEL-REARWIRING-BATTERIES 5-375-38 WIRING-BATTERIES5-39 WIRING-COMPONENTS1 3 5 7 6 8 9 13 11 86306300 CHARIOT BURNISHER 02/03/095-40 WIRING-COMPONENTSPART NO 3 LT BLU WIRING-CONTROLPANEL5-41 28 GRN5-42 WIRING-CONTROLPANELPART NO 1 WHT WIRING-DRIVEMOTOR5-43 2 BLK5-44 WIRING-DRIVEMOTORPART NO WIRING-MAINHARNESS 5-455-46 WIRING-MAINHARNESSDIAGRAM A 5 ORG 6 BRN 7 GRN 3 LT BLU 4 RED WIRING-PEDALPLATFORM5-47 DIAGRAM B 5 GRN 10 BRN 6 ORG5-48 WIRING-PEDALPLATFORMWIRING DIAGRAM 5-49SUGGESTED SPARE PARTS 5-50BACK-UPALARM - OPTION 5-5186306300 CHARIOT BURNISHER 11/09/07 5-52 BACK-UPALARM - OPTIONBATTERY CART - OPTION 5-5386306300 CHARIOT BURNISHER 02/12/08 5-54 BATTERY CART - OPTION5-55 BATTERY CART - OPTION86306300 CHARIOT BURNISHER 11/09/07 5-56 BATTERY CART - OPTIONPART NO 1 34 5 6 8 7 16 18 22 21 SEAT - OPTION5-57 2 14 12 11 9 15 205-58 SEAT - OPTION6REAR WARNING LIGHTS - OPTIONFRONT 5-595-60 WARNING LIGHTS - OPTIONPART NO 86306300 CHARIOT BURNISHER 11/09/07 55-97-611CBE20:100201000010, CB20: 100200800369, CB20X: SERIAL NUMBERS5-62 86306300 CHARIOT BURNISHER 12/16/08