Windsor CB20, CBE20, CBCD20 manual Wiring Diagram, 5-49

Page 86

WIRING DIAGRAM

WIRING DIAGRAM

86260220

PRV NO. 80875

V

U

86239520

W

PRV NO. 880446

86260220

86260220

PRV NO. 80875

PRV NO. 80875

14/RED

HEAD

21/BLU

LIGHT

W

B+

V

22/BLU

14/RED

B-

86009000

23/WHT-GRN

10/RED

U

PRV NO. 81131

FLASHER

20/BLK 19/BLK 7/BLK 8/BLK

10/RED

UNIT

86260580

15/RED

13/BLK 12/ORG

PRV NO. 880443

23A/WHT-GRN

50/RED

63/BLK 62/RED 64/RED 65/BLK 60/RED 61/BLK

7/WHT-GRN

17/WHT-YLW

8/GRN

20/WHT 20/WHT 19/BLK 19/BLK 7/BRN 7/BRN 8/BRN 8/BLU 13/BLK 12/ORG

16/LT-BLU

86261210 PRV NO. 29204

51/WHT-RED

18/WHT-BLU 21/BLU 51/WHT-RED 50/RED 54/ORG 15/RED

1/WHT

16/LT-BLU 17/WHT-YLW

54/ORG

2/BLK

SHUNT

8 PIN DEUTSCH

63/BLK 62/RED 64/RED 65/BLK 60/RED 61/BLK

3/BLUE

4/RED

10/GRN 9/BRN 6/ORG

86260600

86260590

PRV NO. 880444

PRV NO. 880445

18/WHT-BLU 21/BLU 51/WHT-RED 50/RED 54/ORG 15/RED

16/LT BLU 17/WHT-YLW

20/WHT 19/BLK 7/BRN 8/BRN 13/BLK 12/ORG

6/ORG

5/ORG

11/ORG

28/GRN 29/GRN 30/GRN

220K

40/RED

41/RED

45/BLK

41/RED

11/ORG 12/ORG

15/RED

40/RED

46/BLK

E-STOP

51/WHT-RED

44/RED

50/RED

3/LT BLUE

59/RED

35/RED

3A

26/YLW

28/GRN

22/RED

29/GRN 100K

HORN

23/RED

13/BLK 45/BLK 63/BLK

46/BLK

30/GRN 200K

25/BLK

54/ORG

8/BRN

23/RED

27/YLW

25/BLK

24/BLK

1

2

9/BRN

61/BLK

3

16/LTBLU 17/WHTYLW-

24/BLK

22/RED

14/RED

24/BLK

52/BLK

65/BLK

52/BLK

55/RED56/RED

39/RED 20/WHT

86261210 29204PRVNO.

19/BLK

32/BLU

SWITCH

59/RED

57/BLK

33

53/LT BLU

86251490

56/BLK 43/BLK

PRV NO. 67619

26/YLW

60/RED

18/WHT-BLU 10/GRN

5/ORG

1/WHT

2/BLK

57/BLK

56/RED

42/RED

31/GRY

35/RED

36/RED

37/RED

37/RED

M1

M2

B-

B+

36/RED

2

1

9

1

48/WHT

4/RED

31/GRY

21/BLU

34/RED

7/BRN

32/BLU

39/RED

BLK

47/RED

49/WHT

86261250

64/RED

42/RED

33K

PRV NO. 29273

58/BLK

53/LT-BLU 55/RED

38/RED

59/RED

14/RED

WHT

22/RED

86261210

PRV NO. 29204

43/BLK

44 RED

86260580

22/RED

PRV NO. 880443

86311210

86237000

PRV NO. 80688

86010860

PRV NO. 880353

BLK

WHT

86260570

PRV NO. 880429

STATUS LED

5-49	86306300 CHARIOT BURNISHER 12/22/08

Image 86

Contents MODELS: CB20 Operating Instructions ENGiGLOSS CBCD20MODEL _______________________________________ MACHINE DATA LOG/OVERVIEWOVERVIEW DATE OF PURCHASE __________________________SAFETY TABLE OF CONTENTSHOW TO USE THIS MANUAL lists include a number of columns of information HOW TO USE THIS MANUALThe PARTS LIST section contains assembled parts SAVE THESE INSTRUCTIONS READ ALL INSTRUCTIONS BEFORE USING THIS MACHINEIMPORTANT SAFETY INSTRUCTIONS must always be followed, including the followingWHEN SERVICING MACHINE HAZARD INTENSITY LEVELFOR SAFETY Never allow metal to lie across battery tops86244310 PRV NO. CAUTION LABEL 86243830 2 PRV NO. SAFETY LABEL LOCATIONPINCH CAUTION 86252520 PRV NO. BATTERY CAUTION 86306300 CHARIOT BURNISHER 11/09/07ITEM TECHNICAL SPECIFICATIONSDIMENSION/CAPACITY MEASURE TECHNICAL SPECIFICATIONSSPECIAL NOTES HOW THIS MACHINE WORKS Filter Access Lid COMPONENTSControl Housing Control Panel-DriveDRIVE CONTROLS 86306300 CHARIOT BURNISHER 11/09/07DRIVE CONTROLS DRIVE CONTROLS 6.SPEED CONTROL SWITCH7.DRIVE RESET SWITCH 8.HORN BUTTON11. HOUR METER-BASIC 10.BATTERY CHARGE LEVEL INDICATOR- BASICDRIVE CONTROLS 3. Pad Pressure Meter 1. Pad Adjustment KnobBURNISHER CONTROLS 1 2 33.PAD PRESSURE METER 3-10BURNISHER CONTROLS EMERGENCY STOP PROCEDURES MACHINE OPERATION3-11 PRE-RUNMACHINE INSPECTIONINEFFICIENT BURNISHING PATH 3-12MACHINE OPERATION RECOMMENDED BURNISHING PATHMAINTENANCE MAINTENANCESERVICE SCHEDULE Check pad for proper installationBattery Connector-Machine MAINTENANCE-BATTERIESBattery Tray Battery Tray LatchBATTERIES MAINTENANCE-BATTERIESBATTERY MAINTENANCE Charge batteries in a well ventilated areaCHECKING GRAVITY A.Hydrometer B.Battery MAINTENANCE-BATTERIESCHECKING BATTERY SPECIFIC GRAVITY BATTERY CONDITIONBatteries are a potential environmental hazard MAINTENANCE-BATTERIESCHANGING BATTERIES MAINTENANCE 1.Dust Bag/Filter 2.Pads 3.SkirtsPAD INSTALLATION MAINTENANCEDUST BAG REPLACEMENT DUST CONTROL SKIRTSMAINTENANCE-PADDRIVER PAD DRIVER REPLACEMENTMAINTENANCE-PADDRIVER 3 7/8SHUNT ADJUSTMENT MAINTENANCE-SHUNTADJUSTMENT4-10 1.Drive motor 2.Parking brake 3.Drive chain MAINTENANCE-DRIVEMOTOR & BRAKE4-11 ELECTRIC PARKING BRAKE ENGAGEMENT 4-12MAINTENANCE-DRIVEMOTOR & BRAKE To disengage brakeDRIVE MOTOR CARBON BRUSH REPLACEMENT 4-13MAINTENANCE-DRIVEMOTOR & BRAKE Do not use a pressure washer to clean around1.CIRCUIT BREAKERS MAINTENANCE-CIRCUITPROTECTION4-14 2.FUSETROUBLESHOOTING 4-154-16 MACHINE TROUBLESHOOTING CONTROLLER FAULT CODESPROPEL CIRCUIT BOARD TROUBLESHOOTING PROGRAMMER LCD 4-17MACHINE TROUBLESHOOTING CONTROLLER FAULT CODES BURNISHER PARTS 86306300 CHARIOT BURNISHER 11/09/072 3 1 BUMPER10 1 7 6 6 86306300 CHARIOT BURNISHER 11/09/07BUMPER Page CONTROL PANEL CONTROLS & HOUSING CONTROLS & HOUSING PART NO6 5 3 2 1 7 DECALS86306300 CHARIOT BURNISHER 01/06/09 DECALS PART NO14 5 12 2 FILTER86306300 CHARIOT BURNISHER 11/09/07 10 6 13 7 15-10 FILTER86306300 CHARIOT BURNISHER 11/09/07 FRAME-LOWER5-11 PART NO 5-12FRAME-LOWER 1 2 3 2 FRAME-UPPER5-13 4 7 2 4 2PART NO 5-14FRAME-UPPER 8 9 5 HOOD5-15 15 1 16 3 14 16PART NO 5-16HOOD PEDAL PLATFORM 5-17PART NO 5-18PEDAL PLATFORM 2 11 14 5-19PEDAL PLATFORM 3 13 15 6 6PEDAL PLATFORM 5-2086306300 CHARIOT BURNISHER 011/09/07 REAR COVER5-21 5-22 REAR COVERDECK LIFT MECHANISM 5-23DECK LIFT MECHANISM 5-24DECK LIFT LINKAGE 5-25PART NO 5-26DECK LIFT LINKAGE STEERING 5-27PART NO 5-28STEERING 86306300 CHARIOT BURNISHER 05/19/08 WHEEL-FRONT DRIVE-CHAIN5-29 5-30 WHEEL-FRONT DRIVE-CHAIN20 19 18 16 WHEEL-FRONTBRAKE5-31 10 11 12 7 8 9SERIAL NO 5-32WHEEL-FRONTBRAKE WHEEL-FRONTDRIVE, GEAR 5-335-34 WHEEL-FRONTDRIVE, GEAR5-35 WHEEL-REAR1 2 86306300 CHARIOT BURNISHER 11/09/075-36 WHEEL-REARWIRING-BATTERIES 5-375-38 WIRING-BATTERIES5-39 WIRING-COMPONENTS1 3 5 7 6 8 9 13 11 86306300 CHARIOT BURNISHER 02/03/09PART NO 5-40WIRING-COMPONENTS 3 LT BLU WIRING-CONTROLPANEL5-41 28 GRNPART NO 5-42WIRING-CONTROLPANEL 1 WHT WIRING-DRIVEMOTOR5-43 2 BLKPART NO 5-44WIRING-DRIVEMOTOR WIRING-MAINHARNESS 5-455-46 WIRING-MAINHARNESSDIAGRAM A 5 ORG 6 BRN 7 GRN 3 LT BLU 4 RED WIRING-PEDALPLATFORM5-47 DIAGRAM B 5 GRN 10 BRN 6 ORG5-48 WIRING-PEDALPLATFORMWIRING DIAGRAM 5-49SUGGESTED SPARE PARTS 5-5086306300 CHARIOT BURNISHER 11/09/07 BACK-UPALARM - OPTION5-51 5-52 BACK-UPALARM - OPTION86306300 CHARIOT BURNISHER 02/12/08 BATTERY CART - OPTION5-53 5-54 BATTERY CART - OPTION86306300 CHARIOT BURNISHER 11/09/07 5-55BATTERY CART - OPTION PART NO 5-56BATTERY CART - OPTION 1 34 5 6 8 7 16 18 22 21 SEAT - OPTION5-57 2 14 12 11 9 15 205-58 SEAT - OPTION6REAR WARNING LIGHTS - OPTIONFRONT 5-59PART NO 5-60WARNING LIGHTS - OPTION 86306300 CHARIOT BURNISHER 11/09/07 55-97-611CBE20:100201000010, CB20: 100200800369, CB20X: SERIAL NUMBERS5-62 86306300 CHARIOT BURNISHER 12/16/08