Windsor CBCD20, CBE20, CB20 manual Rear Cover, 5-21, CHARIOT BURNISHER 011/09/07

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86306300 CHARIOT BURNISHER 011/09/07

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Contents MODELS: CB20 Operating Instructions ENGiGLOSS CBCD20MODEL _______________________________________ MACHINE DATA LOG/OVERVIEWOVERVIEW DATE OF PURCHASE __________________________HOW TO USE THIS MANUAL TABLE OF CONTENTSSAFETY The PARTS LIST section contains assembled parts HOW TO USE THIS MANUALlists include a number of columns of information SAVE THESE INSTRUCTIONS READ ALL INSTRUCTIONS BEFORE USING THIS MACHINEIMPORTANT SAFETY INSTRUCTIONS must always be followed, including the followingWHEN SERVICING MACHINE HAZARD INTENSITY LEVELFOR SAFETY Never allow metal to lie across battery tops86244310 PRV NO. CAUTION LABEL 86243830 2 PRV NO. SAFETY LABEL LOCATIONPINCH CAUTION 86252520 PRV NO. BATTERY CAUTION 86306300 CHARIOT BURNISHER 11/09/07DIMENSION/CAPACITY TECHNICAL SPECIFICATIONSITEM SPECIAL NOTES TECHNICAL SPECIFICATIONSMEASURE HOW THIS MACHINE WORKS Filter Access Lid COMPONENTSControl Housing Control Panel-DriveDRIVE CONTROLS 86306300 CHARIOT BURNISHER 11/09/07DRIVE CONTROLS DRIVE CONTROLS 6.SPEED CONTROL SWITCH7.DRIVE RESET SWITCH 8.HORN BUTTONDRIVE CONTROLS 10.BATTERY CHARGE LEVEL INDICATOR- BASIC11. HOUR METER-BASIC 3. Pad Pressure Meter 1. Pad Adjustment KnobBURNISHER CONTROLS 1 2 3BURNISHER CONTROLS 3-103.PAD PRESSURE METER EMERGENCY STOP PROCEDURES MACHINE OPERATION3-11 PRE-RUNMACHINE INSPECTIONINEFFICIENT BURNISHING PATH 3-12MACHINE OPERATION RECOMMENDED BURNISHING PATHMAINTENANCE MAINTENANCESERVICE SCHEDULE Check pad for proper installationBattery Connector-Machine MAINTENANCE-BATTERIESBattery Tray Battery Tray LatchBATTERIES MAINTENANCE-BATTERIESBATTERY MAINTENANCE Charge batteries in a well ventilated areaCHECKING GRAVITY A.Hydrometer B.Battery MAINTENANCE-BATTERIESCHECKING BATTERY SPECIFIC GRAVITY BATTERY CONDITIONCHANGING BATTERIES MAINTENANCE-BATTERIESBatteries are a potential environmental hazard MAINTENANCE 1.Dust Bag/Filter 2.Pads 3.SkirtsPAD INSTALLATION MAINTENANCEDUST BAG REPLACEMENT DUST CONTROL SKIRTSMAINTENANCE-PADDRIVER PAD DRIVER REPLACEMENTMAINTENANCE-PADDRIVER 3 7/84-10 MAINTENANCE-SHUNTADJUSTMENTSHUNT ADJUSTMENT 4-11 MAINTENANCE-DRIVEMOTOR & BRAKE1.Drive motor 2.Parking brake 3.Drive chain ELECTRIC PARKING BRAKE ENGAGEMENT 4-12MAINTENANCE-DRIVEMOTOR & BRAKE To disengage brakeDRIVE MOTOR CARBON BRUSH REPLACEMENT 4-13MAINTENANCE-DRIVEMOTOR & BRAKE Do not use a pressure washer to clean around1.CIRCUIT BREAKERS MAINTENANCE-CIRCUITPROTECTION4-14 2.FUSETROUBLESHOOTING 4-15PROPEL CIRCUIT BOARD TROUBLESHOOTING MACHINE TROUBLESHOOTING CONTROLLER FAULT CODES4-16 MACHINE TROUBLESHOOTING CONTROLLER FAULT CODES 4-17PROGRAMMER LCD BURNISHER PARTS 86306300 CHARIOT BURNISHER 11/09/072 3 1 BUMPER10 1 7 6 6 86306300 CHARIOT BURNISHER 11/09/07BUMPER Page CONTROL PANEL CONTROLS & HOUSING CONTROLS & HOUSING PART NO86306300 CHARIOT BURNISHER 01/06/09 DECALS6 5 3 2 1 7 DECALS PART NO14 5 12 2 FILTER86306300 CHARIOT BURNISHER 11/09/07 10 6 13 7 15-10 FILTER5-11 FRAME-LOWER86306300 CHARIOT BURNISHER 11/09/07 FRAME-LOWER 5-12PART NO 1 2 3 2 FRAME-UPPER5-13 4 7 2 4 2FRAME-UPPER 5-14PART NO 8 9 5 HOOD5-15 15 1 16 3 14 16HOOD 5-16PART NO PEDAL PLATFORM 5-17PEDAL PLATFORM 5-18PART NO 2 11 14 5-19PEDAL PLATFORM 3 13 15 6 6PEDAL PLATFORM 5-205-21 REAR COVER86306300 CHARIOT BURNISHER 011/09/07 5-22 REAR COVERDECK LIFT MECHANISM 5-23DECK LIFT MECHANISM 5-24DECK LIFT LINKAGE 5-25DECK LIFT LINKAGE 5-26PART NO STEERING 5-27STEERING 5-28PART NO 5-29 WHEEL-FRONT DRIVE-CHAIN86306300 CHARIOT BURNISHER 05/19/08 5-30 WHEEL-FRONT DRIVE-CHAIN20 19 18 16 WHEEL-FRONTBRAKE5-31 10 11 12 7 8 9WHEEL-FRONTBRAKE 5-32SERIAL NO WHEEL-FRONTDRIVE, GEAR 5-335-34 WHEEL-FRONTDRIVE, GEAR5-35 WHEEL-REAR1 2 86306300 CHARIOT BURNISHER 11/09/075-36 WHEEL-REARWIRING-BATTERIES 5-375-38 WIRING-BATTERIES5-39 WIRING-COMPONENTS1 3 5 7 6 8 9 13 11 86306300 CHARIOT BURNISHER 02/03/09WIRING-COMPONENTS 5-40PART NO 3 LT BLU WIRING-CONTROLPANEL5-41 28 GRNWIRING-CONTROLPANEL 5-42PART NO 1 WHT WIRING-DRIVEMOTOR5-43 2 BLKWIRING-DRIVEMOTOR 5-44PART NO WIRING-MAINHARNESS 5-455-46 WIRING-MAINHARNESSDIAGRAM A 5 ORG 6 BRN 7 GRN 3 LT BLU 4 RED WIRING-PEDALPLATFORM5-47 DIAGRAM B 5 GRN 10 BRN 6 ORG5-48 WIRING-PEDALPLATFORMWIRING DIAGRAM 5-49SUGGESTED SPARE PARTS 5-505-51 BACK-UPALARM - OPTION86306300 CHARIOT BURNISHER 11/09/07 5-52 BACK-UPALARM - OPTION5-53 BATTERY CART - OPTION86306300 CHARIOT BURNISHER 02/12/08 5-54 BATTERY CART - OPTIONBATTERY CART - OPTION 5-5586306300 CHARIOT BURNISHER 11/09/07 BATTERY CART - OPTION 5-56PART NO 1 34 5 6 8 7 16 18 22 21 SEAT - OPTION5-57 2 14 12 11 9 15 205-58 SEAT - OPTION6REAR WARNING LIGHTS - OPTIONFRONT 5-59WARNING LIGHTS - OPTION 5-60PART NO 86306300 CHARIOT BURNISHER 11/09/07 55-97-611CBE20:100201000010, CB20: 100200800369, CB20X: SERIAL NUMBERS5-62 86306300 CHARIOT BURNISHER 12/16/08
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