Windsor CB20 manual Read All Instructions Before Using This Machine, Important Safety Instructions

Contents iGLOSS Operating Instructions ENGMODELS: CB20 CBCD20OVERVIEW MACHINE DATA LOG/OVERVIEWMODEL _______________________________________ DATE OF PURCHASE __________________________SAFETY TABLE OF CONTENTSHOW TO USE THIS MANUAL lists include a number of columns of information HOW TO USE THIS MANUALThe PARTS LIST section contains assembled parts IMPORTANT SAFETY INSTRUCTIONS READ ALL INSTRUCTIONS BEFORE USING THIS MACHINESAVE THESE INSTRUCTIONS must always be followed, including the followingFOR SAFETY HAZARD INTENSITY LEVELWHEN SERVICING MACHINE Never allow metal to lie across battery topsPINCH CAUTION 86252520 PRV NO. BATTERY CAUTION SAFETY LABEL LOCATION86244310 PRV NO. CAUTION LABEL 86243830 2 PRV NO. 86306300 CHARIOT BURNISHER 11/09/07ITEM TECHNICAL SPECIFICATIONSDIMENSION/CAPACITY MEASURE TECHNICAL SPECIFICATIONSSPECIAL NOTES HOW THIS MACHINE WORKS Control Housing COMPONENTSFilter Access Lid Control Panel-Drive86306300 CHARIOT BURNISHER 11/09/07 DRIVE CONTROLSDRIVE CONTROLS 7.DRIVE RESET SWITCH 6.SPEED CONTROL SWITCHDRIVE CONTROLS 8.HORN BUTTON11. HOUR METER-BASIC 10.BATTERY CHARGE LEVEL INDICATOR- BASICDRIVE CONTROLS BURNISHER CONTROLS 1. Pad Adjustment Knob3. Pad Pressure Meter 1 2 33.PAD PRESSURE METER 3-10BURNISHER CONTROLS 3-11 MACHINE OPERATIONEMERGENCY STOP PROCEDURES PRE-RUNMACHINE INSPECTIONMACHINE OPERATION 3-12INEFFICIENT BURNISHING PATH RECOMMENDED BURNISHING PATHSERVICE SCHEDULE MAINTENANCEMAINTENANCE Check pad for proper installationBattery Tray MAINTENANCE-BATTERIESBattery Connector-Machine Battery Tray LatchBATTERY MAINTENANCE MAINTENANCE-BATTERIESBATTERIES Charge batteries in a well ventilated areaCHECKING BATTERY SPECIFIC GRAVITY MAINTENANCE-BATTERIESCHECKING GRAVITY A.Hydrometer B.Battery BATTERY CONDITIONBatteries are a potential environmental hazard MAINTENANCE-BATTERIESCHANGING BATTERIES 1.Dust Bag/Filter 2.Pads 3.Skirts MAINTENANCEDUST BAG REPLACEMENT MAINTENANCEPAD INSTALLATION DUST CONTROL SKIRTSPAD DRIVER REPLACEMENT MAINTENANCE-PADDRIVER3 7/8 MAINTENANCE-PADDRIVERSHUNT ADJUSTMENT MAINTENANCE-SHUNTADJUSTMENT4-10 1.Drive motor 2.Parking brake 3.Drive chain MAINTENANCE-DRIVEMOTOR & BRAKE4-11 MAINTENANCE-DRIVEMOTOR & BRAKE 4-12ELECTRIC PARKING BRAKE ENGAGEMENT To disengage brakeMAINTENANCE-DRIVEMOTOR & BRAKE 4-13DRIVE MOTOR CARBON BRUSH REPLACEMENT Do not use a pressure washer to clean around4-14 MAINTENANCE-CIRCUITPROTECTION1.CIRCUIT BREAKERS 2.FUSE4-15 TROUBLESHOOTING4-16 MACHINE TROUBLESHOOTING CONTROLLER FAULT CODESPROPEL CIRCUIT BOARD TROUBLESHOOTING PROGRAMMER LCD 4-17MACHINE TROUBLESHOOTING CONTROLLER FAULT CODES 86306300 CHARIOT BURNISHER 11/09/07 BURNISHER PARTS10 1 7 6 6 BUMPER2 3 1 86306300 CHARIOT BURNISHER 11/09/07BUMPER Page CONTROL PANEL CONTROLS & HOUSING PART NO CONTROLS & HOUSING6 5 3 2 1 7 DECALS86306300 CHARIOT BURNISHER 01/06/09 PART NO DECALS86306300 CHARIOT BURNISHER 11/09/07 FILTER14 5 12 2 10 6 13 7 1FILTER 5-1086306300 CHARIOT BURNISHER 11/09/07 FRAME-LOWER5-11 PART NO 5-12FRAME-LOWER 5-13 FRAME-UPPER1 2 3 2 4 7 2 4 2PART NO 5-14FRAME-UPPER 5-15 HOOD8 9 5 15 1 16 3 14 16PART NO 5-16HOOD 5-17 PEDAL PLATFORMPART NO 5-18PEDAL PLATFORM PEDAL PLATFORM 5-192 11 14 3 13 15 6 65-20 PEDAL PLATFORM86306300 CHARIOT BURNISHER 011/09/07 REAR COVER5-21 REAR COVER 5-225-23 DECK LIFT MECHANISM5-24 DECK LIFT MECHANISM5-25 DECK LIFT LINKAGEPART NO 5-26DECK LIFT LINKAGE 5-27 STEERINGPART NO 5-28STEERING 86306300 CHARIOT BURNISHER 05/19/08 WHEEL-FRONT DRIVE-CHAIN5-29 WHEEL-FRONT DRIVE-CHAIN 5-305-31 WHEEL-FRONTBRAKE20 19 18 16 10 11 12 7 8 9SERIAL NO 5-32WHEEL-FRONTBRAKE 5-33 WHEEL-FRONTDRIVE, GEARWHEEL-FRONTDRIVE, GEAR 5-341 2 WHEEL-REAR5-35 86306300 CHARIOT BURNISHER 11/09/07WHEEL-REAR 5-365-37 WIRING-BATTERIESWIRING-BATTERIES 5-381 3 5 7 6 8 9 13 11 WIRING-COMPONENTS5-39 86306300 CHARIOT BURNISHER 02/03/09PART NO 5-40WIRING-COMPONENTS 5-41 WIRING-CONTROLPANEL3 LT BLU 28 GRNPART NO 5-42WIRING-CONTROLPANEL 5-43 WIRING-DRIVEMOTOR1 WHT 2 BLKPART NO 5-44WIRING-DRIVEMOTOR 5-45 WIRING-MAINHARNESSWIRING-MAINHARNESS 5-465-47 WIRING-PEDALPLATFORMDIAGRAM A 5 ORG 6 BRN 7 GRN 3 LT BLU 4 RED DIAGRAM B 5 GRN 10 BRN 6 ORGWIRING-PEDALPLATFORM 5-485-49 WIRING DIAGRAM5-50 SUGGESTED SPARE PARTS86306300 CHARIOT BURNISHER 11/09/07 BACK-UPALARM - OPTION5-51 BACK-UPALARM - OPTION 5-5286306300 CHARIOT BURNISHER 02/12/08 BATTERY CART - OPTION5-53 BATTERY CART - OPTION 5-5486306300 CHARIOT BURNISHER 11/09/07 5-55BATTERY CART - OPTION PART NO 5-56BATTERY CART - OPTION 5-57 SEAT - OPTION1 34 5 6 8 7 16 18 22 21 2 14 12 11 9 15 20SEAT - OPTION 5-58FRONT WARNING LIGHTS - OPTION6REAR 5-59PART NO 5-60WARNING LIGHTS - OPTION 55-97-61 86306300 CHARIOT BURNISHER 11/09/075-62 SERIAL NUMBERS1CBE20:100201000010, CB20: 100200800369, CB20X: 86306300 CHARIOT BURNISHER 12/16/08