Windsor CBCD20, CBE20 4-12, Maintenance-Drivemotor & Brake, Electric Parking Brake Engagement

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ELECTRIC PARKING BRAKE ENGAGEMENT

MAINTENANCE-DRIVE MOTOR & BRAKE

ELECTRIC PARKING BRAKE ENGAGEMENT

To disengage brake:

FOR SAFETY: Before leaving or servicing machine, stop on a level surface, turn off machine and remove key.

Electric Brake Engagement

This machine is equipped with an electric parking brake.

The brake automatically engages and keeps the machine from moving whenever the operator steps off the platform or when emergency stop is engaged.

The brake has a mechanical over-ride that can be engaged so machine can be pushed or towed (slowly).

1. Mechanical over-ride disengaged

When the mechanical over-ride is engaged theMachine can be driven. machine cannot be driven.

2. Push lever firmly in direction of arrow.

To engage brake:

1.Mechanical over-ride engaged.

Machine can be pushed or towed (slowly).

2.Push lever firmly in direction of arrow

Note: There is an intermediate stop. Make sure lever is fully in the down position.

86306300 CHARIOT BURNISHER 10/29/08

4-12

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Contents CBCD20 Operating Instructions ENGiGLOSS MODELS: CB20DATE OF PURCHASE __________________________ MACHINE DATA LOG/OVERVIEWOVERVIEW MODEL _______________________________________HOW TO USE THIS MANUAL TABLE OF CONTENTSSAFETY The PARTS LIST section contains assembled parts HOW TO USE THIS MANUALlists include a number of columns of information must always be followed, including the following READ ALL INSTRUCTIONS BEFORE USING THIS MACHINEIMPORTANT SAFETY INSTRUCTIONS SAVE THESE INSTRUCTIONSNever allow metal to lie across battery tops HAZARD INTENSITY LEVELFOR SAFETY WHEN SERVICING MACHINE86306300 CHARIOT BURNISHER 11/09/07 SAFETY LABEL LOCATIONPINCH CAUTION 86252520 PRV NO. BATTERY CAUTION 86244310 PRV NO. CAUTION LABEL 86243830 2 PRV NO.DIMENSION/CAPACITY TECHNICAL SPECIFICATIONSITEM SPECIAL NOTES TECHNICAL SPECIFICATIONSMEASURE HOW THIS MACHINE WORKS Control Panel-Drive COMPONENTSControl Housing Filter Access Lid86306300 CHARIOT BURNISHER 11/09/07 DRIVE CONTROLSDRIVE CONTROLS 8.HORN BUTTON 6.SPEED CONTROL SWITCH7.DRIVE RESET SWITCH DRIVE CONTROLSDRIVE CONTROLS 10.BATTERY CHARGE LEVEL INDICATOR- BASIC11. HOUR METER-BASIC 1 2 3 1. Pad Adjustment KnobBURNISHER CONTROLS 3. Pad Pressure MeterBURNISHER CONTROLS 3-103.PAD PRESSURE METER PRE-RUNMACHINE INSPECTION MACHINE OPERATION3-11 EMERGENCY STOP PROCEDURESRECOMMENDED BURNISHING PATH 3-12MACHINE OPERATION INEFFICIENT BURNISHING PATHCheck pad for proper installation MAINTENANCESERVICE SCHEDULE MAINTENANCEBattery Tray Latch MAINTENANCE-BATTERIESBattery Tray Battery Connector-MachineCharge batteries in a well ventilated area MAINTENANCE-BATTERIESBATTERY MAINTENANCE BATTERIESBATTERY CONDITION MAINTENANCE-BATTERIESCHECKING BATTERY SPECIFIC GRAVITY CHECKING GRAVITY A.Hydrometer B.BatteryCHANGING BATTERIES MAINTENANCE-BATTERIESBatteries are a potential environmental hazard 1.Dust Bag/Filter 2.Pads 3.Skirts MAINTENANCEDUST CONTROL SKIRTS MAINTENANCEDUST BAG REPLACEMENT PAD INSTALLATIONPAD DRIVER REPLACEMENT MAINTENANCE-PADDRIVER3 7/8 MAINTENANCE-PADDRIVER4-10 MAINTENANCE-SHUNTADJUSTMENTSHUNT ADJUSTMENT 4-11 MAINTENANCE-DRIVEMOTOR & BRAKE1.Drive motor 2.Parking brake 3.Drive chain To disengage brake 4-12MAINTENANCE-DRIVEMOTOR & BRAKE ELECTRIC PARKING BRAKE ENGAGEMENTDo not use a pressure washer to clean around 4-13MAINTENANCE-DRIVEMOTOR & BRAKE DRIVE MOTOR CARBON BRUSH REPLACEMENT2.FUSE MAINTENANCE-CIRCUITPROTECTION4-14 1.CIRCUIT BREAKERS4-15 TROUBLESHOOTINGPROPEL CIRCUIT BOARD TROUBLESHOOTING MACHINE TROUBLESHOOTING CONTROLLER FAULT CODES4-16 MACHINE TROUBLESHOOTING CONTROLLER FAULT CODES 4-17PROGRAMMER LCD 86306300 CHARIOT BURNISHER 11/09/07 BURNISHER PARTS86306300 CHARIOT BURNISHER 11/09/07 BUMPER10 1 7 6 6 2 3 1BUMPER Page CONTROL PANEL CONTROLS & HOUSING PART NO CONTROLS & HOUSING86306300 CHARIOT BURNISHER 01/06/09 DECALS6 5 3 2 1 7 PART NO DECALS10 6 13 7 1 FILTER86306300 CHARIOT BURNISHER 11/09/07 14 5 12 2FILTER 5-105-11 FRAME-LOWER86306300 CHARIOT BURNISHER 11/09/07 FRAME-LOWER 5-12PART NO 4 7 2 4 2 FRAME-UPPER5-13 1 2 3 2FRAME-UPPER 5-14PART NO 15 1 16 3 14 16 HOOD5-15 8 9 5HOOD 5-16PART NO 5-17 PEDAL PLATFORMPEDAL PLATFORM 5-18PART NO 3 13 15 6 6 5-19PEDAL PLATFORM 2 11 145-20 PEDAL PLATFORM5-21 REAR COVER86306300 CHARIOT BURNISHER 011/09/07 REAR COVER 5-225-23 DECK LIFT MECHANISM5-24 DECK LIFT MECHANISM5-25 DECK LIFT LINKAGEDECK LIFT LINKAGE 5-26PART NO 5-27 STEERINGSTEERING 5-28PART NO 5-29 WHEEL-FRONT DRIVE-CHAIN86306300 CHARIOT BURNISHER 05/19/08 WHEEL-FRONT DRIVE-CHAIN 5-3010 11 12 7 8 9 WHEEL-FRONTBRAKE5-31 20 19 18 16WHEEL-FRONTBRAKE 5-32SERIAL NO 5-33 WHEEL-FRONTDRIVE, GEARWHEEL-FRONTDRIVE, GEAR 5-3486306300 CHARIOT BURNISHER 11/09/07 WHEEL-REAR1 2 5-35WHEEL-REAR 5-365-37 WIRING-BATTERIESWIRING-BATTERIES 5-3886306300 CHARIOT BURNISHER 02/03/09 WIRING-COMPONENTS1 3 5 7 6 8 9 13 11 5-39WIRING-COMPONENTS 5-40PART NO 28 GRN WIRING-CONTROLPANEL5-41 3 LT BLUWIRING-CONTROLPANEL 5-42PART NO 2 BLK WIRING-DRIVEMOTOR5-43 1 WHTWIRING-DRIVEMOTOR 5-44PART NO 5-45 WIRING-MAINHARNESSWIRING-MAINHARNESS 5-46DIAGRAM B 5 GRN 10 BRN 6 ORG WIRING-PEDALPLATFORM5-47 DIAGRAM A 5 ORG 6 BRN 7 GRN 3 LT BLU 4 REDWIRING-PEDALPLATFORM 5-485-49 WIRING DIAGRAM5-50 SUGGESTED SPARE PARTS5-51 BACK-UPALARM - OPTION86306300 CHARIOT BURNISHER 11/09/07 BACK-UPALARM - OPTION 5-525-53 BATTERY CART - OPTION86306300 CHARIOT BURNISHER 02/12/08 BATTERY CART - OPTION 5-54BATTERY CART - OPTION 5-5586306300 CHARIOT BURNISHER 11/09/07 BATTERY CART - OPTION 5-56PART NO 2 14 12 11 9 15 20 SEAT - OPTION5-57 1 34 5 6 8 7 16 18 22 21SEAT - OPTION 5-585-59 WARNING LIGHTS - OPTIONFRONT 6REARWARNING LIGHTS - OPTION 5-60PART NO 55-97-61 86306300 CHARIOT BURNISHER 11/09/0786306300 CHARIOT BURNISHER 12/16/08 SERIAL NUMBERS5-62 1CBE20:100201000010, CB20: 100200800369, CB20X: