Windsor CBCD20, CBE20 How To Use This Manual, The PARTS LIST section contains assembled parts

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HOW TO USE THIS MANUAL

HOW TO USE THIS MANUAL

This manual contains the following sections:

-HOW TO USE THIS MANUAL

-SAFETY

-OPERATIONS

-MAINTENANCE

-PARTS LIST

The HOW TO USE THIS MANUAL section will tell you how to find important information for ordering correct repair parts.

Parts may be ordered from authorized Windsor dealers. When placing an order for parts, the machine model and machine serial number are important. Refer to the MACHINE DATA box which is filled out during the installation of your machine. The MACHINE DATA box is located on the inside of the front cover of this manual.

The SAFETY section contains important information regarding hazard or unsafe practices of the machine. Levels of hazards are identified that could result in product or personal injury, or severe injury resulting in death.

The OPERATIONS section is to familiarize the operator with the operation and function of the machine.

The MAINTENANCE section contains preventive maintenance to keep the machine and its components in good working condition. They are listed in this general order:

-Batteries

-Maintenance

-Shunt Adjustment

-Drive Motor & brake

-Circuit Protection

-Machine Troubleshooting

MODEL _____________________________________

The PARTS LIST section contains assembled parts

DATE OF PURCHASE ________________________

illustrations and corresponding parts list. The parts

 

SERIAL NUMBER ____________________________

lists include a number of columns of information:

SALES REPRESENTATIVE # ___________________

 

 

 

- REF – column refers to the reference

 

 

 

number on the parts illustration.

 

 

- PART NO. – column lists the part

 

 

 

number for the part.

The model and serial number of your machine are

- PRV NO. – reference number.

located below the battery compartment of the

-

QTY – column lists the quantity of the

machine.

 

 

part used in that area of the machine.

 

 

- DESCRIPTION – column is a brief

 

 

 

description of the part.

 

 

- SERIAL NO. FROM – column indicates

 

 

 

the first machine the part number is

 

 

 

applicable to. When the machine design

 

 

 

has changed, this column will indicate

 

 

 

serial number of applicable machine.

 

 

 

The main illustration shows the most

 

 

 

current design of the machine. The

 

 

 

boxed illustrations show older designs. If

 

 

 

column has an asterisk (*), call

 

 

 

manufacturer for serial number.

 

 

- NOTES – column for information not

 

 

 

noted by the other columns.

 

 

NOTE: If a service or option kit is installed on your

 

 

machine, be sure to keep the KIT INSTRUCTIONS

 

 

which came with the kit. It contains replacement

 

 

parts numbers needed for ordering future parts.

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86306300 CHARIOT BURNISHER 11/09/07

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Contents Operating Instructions ENG iGLOSSMODELS: CB20 CBCD20MACHINE DATA LOG/OVERVIEW OVERVIEWMODEL _______________________________________ DATE OF PURCHASE __________________________HOW TO USE THIS MANUAL TABLE OF CONTENTSSAFETY The PARTS LIST section contains assembled parts HOW TO USE THIS MANUALlists include a number of columns of information READ ALL INSTRUCTIONS BEFORE USING THIS MACHINE IMPORTANT SAFETY INSTRUCTIONSSAVE THESE INSTRUCTIONS must always be followed, including the followingHAZARD INTENSITY LEVEL FOR SAFETYWHEN SERVICING MACHINE Never allow metal to lie across battery topsSAFETY LABEL LOCATION PINCH CAUTION 86252520 PRV NO. BATTERY CAUTION86244310 PRV NO. CAUTION LABEL 86243830 2 PRV NO. 86306300 CHARIOT BURNISHER 11/09/07DIMENSION/CAPACITY TECHNICAL SPECIFICATIONSITEM SPECIAL NOTES TECHNICAL SPECIFICATIONSMEASURE HOW THIS MACHINE WORKS COMPONENTS Control HousingFilter Access Lid Control Panel-DriveDRIVE CONTROLS 86306300 CHARIOT BURNISHER 11/09/07DRIVE CONTROLS 6.SPEED CONTROL SWITCH 7.DRIVE RESET SWITCHDRIVE CONTROLS 8.HORN BUTTONDRIVE CONTROLS 10.BATTERY CHARGE LEVEL INDICATOR- BASIC11. HOUR METER-BASIC 1. Pad Adjustment Knob BURNISHER CONTROLS3. Pad Pressure Meter 1 2 3BURNISHER CONTROLS 3-103.PAD PRESSURE METER MACHINE OPERATION 3-11EMERGENCY STOP PROCEDURES PRE-RUNMACHINE INSPECTION3-12 MACHINE OPERATIONINEFFICIENT BURNISHING PATH RECOMMENDED BURNISHING PATHMAINTENANCE SERVICE SCHEDULEMAINTENANCE Check pad for proper installationMAINTENANCE-BATTERIES Battery TrayBattery Connector-Machine Battery Tray LatchMAINTENANCE-BATTERIES BATTERY MAINTENANCEBATTERIES Charge batteries in a well ventilated areaMAINTENANCE-BATTERIES CHECKING BATTERY SPECIFIC GRAVITYCHECKING GRAVITY A.Hydrometer B.Battery BATTERY CONDITIONCHANGING BATTERIES MAINTENANCE-BATTERIESBatteries are a potential environmental hazard MAINTENANCE 1.Dust Bag/Filter 2.Pads 3.SkirtsMAINTENANCE DUST BAG REPLACEMENTPAD INSTALLATION DUST CONTROL SKIRTSMAINTENANCE-PADDRIVER PAD DRIVER REPLACEMENTMAINTENANCE-PADDRIVER 3 7/84-10 MAINTENANCE-SHUNTADJUSTMENTSHUNT ADJUSTMENT 4-11 MAINTENANCE-DRIVEMOTOR & BRAKE1.Drive motor 2.Parking brake 3.Drive chain 4-12 MAINTENANCE-DRIVEMOTOR & BRAKEELECTRIC PARKING BRAKE ENGAGEMENT To disengage brake4-13 MAINTENANCE-DRIVEMOTOR & BRAKEDRIVE MOTOR CARBON BRUSH REPLACEMENT Do not use a pressure washer to clean aroundMAINTENANCE-CIRCUITPROTECTION 4-141.CIRCUIT BREAKERS 2.FUSETROUBLESHOOTING 4-15PROPEL CIRCUIT BOARD TROUBLESHOOTING MACHINE TROUBLESHOOTING CONTROLLER FAULT CODES4-16 MACHINE TROUBLESHOOTING CONTROLLER FAULT CODES 4-17PROGRAMMER LCD BURNISHER PARTS 86306300 CHARIOT BURNISHER 11/09/07BUMPER 10 1 7 6 62 3 1 86306300 CHARIOT BURNISHER 11/09/07BUMPER Page CONTROL PANEL CONTROLS & HOUSING CONTROLS & HOUSING PART NO86306300 CHARIOT BURNISHER 01/06/09 DECALS6 5 3 2 1 7 DECALS PART NOFILTER 86306300 CHARIOT BURNISHER 11/09/0714 5 12 2 10 6 13 7 15-10 FILTER5-11 FRAME-LOWER86306300 CHARIOT BURNISHER 11/09/07 FRAME-LOWER 5-12PART NO FRAME-UPPER 5-131 2 3 2 4 7 2 4 2FRAME-UPPER 5-14PART NO HOOD 5-158 9 5 15 1 16 3 14 16HOOD 5-16PART NO PEDAL PLATFORM 5-17PEDAL PLATFORM 5-18PART NO 5-19 PEDAL PLATFORM2 11 14 3 13 15 6 6PEDAL PLATFORM 5-205-21 REAR COVER86306300 CHARIOT BURNISHER 011/09/07 5-22 REAR COVERDECK LIFT MECHANISM 5-23DECK LIFT MECHANISM 5-24DECK LIFT LINKAGE 5-25DECK LIFT LINKAGE 5-26PART NO STEERING 5-27STEERING 5-28PART NO 5-29 WHEEL-FRONT DRIVE-CHAIN86306300 CHARIOT BURNISHER 05/19/08 5-30 WHEEL-FRONT DRIVE-CHAINWHEEL-FRONTBRAKE 5-3120 19 18 16 10 11 12 7 8 9WHEEL-FRONTBRAKE 5-32SERIAL NO WHEEL-FRONTDRIVE, GEAR 5-335-34 WHEEL-FRONTDRIVE, GEARWHEEL-REAR 1 25-35 86306300 CHARIOT BURNISHER 11/09/075-36 WHEEL-REARWIRING-BATTERIES 5-375-38 WIRING-BATTERIESWIRING-COMPONENTS 1 3 5 7 6 8 9 13 115-39 86306300 CHARIOT BURNISHER 02/03/09WIRING-COMPONENTS 5-40PART NO WIRING-CONTROLPANEL 5-413 LT BLU 28 GRNWIRING-CONTROLPANEL 5-42PART NO WIRING-DRIVEMOTOR 5-431 WHT 2 BLKWIRING-DRIVEMOTOR 5-44PART NO WIRING-MAINHARNESS 5-455-46 WIRING-MAINHARNESSWIRING-PEDALPLATFORM 5-47DIAGRAM A 5 ORG 6 BRN 7 GRN 3 LT BLU 4 RED DIAGRAM B 5 GRN 10 BRN 6 ORG5-48 WIRING-PEDALPLATFORMWIRING DIAGRAM 5-49SUGGESTED SPARE PARTS 5-505-51 BACK-UPALARM - OPTION86306300 CHARIOT BURNISHER 11/09/07 5-52 BACK-UPALARM - OPTION5-53 BATTERY CART - OPTION86306300 CHARIOT BURNISHER 02/12/08 5-54 BATTERY CART - OPTIONBATTERY CART - OPTION 5-5586306300 CHARIOT BURNISHER 11/09/07 BATTERY CART - OPTION 5-56PART NO SEAT - OPTION 5-571 34 5 6 8 7 16 18 22 21 2 14 12 11 9 15 205-58 SEAT - OPTIONWARNING LIGHTS - OPTION FRONT6REAR 5-59WARNING LIGHTS - OPTION 5-60PART NO 86306300 CHARIOT BURNISHER 11/09/07 55-97-61SERIAL NUMBERS 5-621CBE20:100201000010, CB20: 100200800369, CB20X: 86306300 CHARIOT BURNISHER 12/16/08