Windsor CBCD20, CBE20, CB20 manual Deck Lift Mechanism, 5-24

Page 61

 

 

 

 

 

DECK LIFT MECHANISM

 

 

 

 

 

 

 

REF

PART NO.

PRV NO.

QTY

DESCRIPTION

SERIAL NO.

NOTES:

FROM

 

 

 

 

 

 

1

86271840

57285

3

NUT, 5/16-18 HEX NYLOCK THIN SS

 

 

2

86279130

87083

3

WASHER, 5/16 SPLIT LOCK PLTD

 

 

3

86135970

48045

1

KEY, 3/16 SQ X 5/8 LONG

 

 

4

86028170

53269

1

MOTOR, 36VDC 4HP 2000RPM

 

 

5

86277030

70780

4

SCR, 5/16-18 X 1.25 CARRIAGE SS

 

 

6

86006560

70083

2

SCR, 5/16-18 X 1 HHCS SS

 

 

7

86010670

87029

4

WASHER 5/16 FLAT SS

 

 

8

86231090

80809

2

BUMPER, RUBBER 5/16” ID X 1.50

 

 

9

86071480

140868

1

BRKT, MOTOR MOUNT

 

 

10

86270830

57023

14

NUT, 5/16-18 HEX NYLOCK SS

 

 

11

86228840

09124

8

BEARING, FLANGED .314 ID X .502 OD

 

 

12

86259400

87205

8

WASHER, .51 ID X 1 ODBRO

 

 

13

86083510

66834

1

PLATE, MOTOR SPACER

 

 

14

86277130

70795

8

SCR, 5/16-18 X 1.00 CARRIAGE SS

 

 

15

86073440

149992

1

BRKT, SWITCH MOUNT

 

 

16

86026450

730352

1

SHROUD, 20 IN BURNISHER

 

INCLUDES BRUSH

 

STRIPS (730074)

 

 

 

 

 

 

17

86278910

87003

4

WASHER, 3/8 OD X 7/8 OD SS

 

 

18

86010790

87163

4

WASHER, 3/8 SPLIT LOCK

 

 

19

86276920

70755

4

SCR, 3/8-16 X 1 HHCS SS NP

 

 

20

86248280

64110

1

PAD DRIVER ASSEM 20”, .88 BORE

 

INCLUDES 40 & 41

21

86254310

730355

1

SPACER, BURNISHER HUB

 

 

22

86277540

70863

1

SCR, 7/16-20 X 1 HHCS PLTD

 

 

23

86010710

87080

1

WASHER, .5 X 1.25 FLAT GR8 PLTD

 

 

24

86007780

73576

1

SPRING, COMP .60D X 2.0L X .045W

 

 

25

86270270

27721

2

CLIP, RETAINING 7/16

 

 

26

86223270

66482

1

PLUNGER, MICRO SWITCH

 

 

27

86276950

70772

2

SCR, 1/4-20 X 3/4 CARRIAGE SS

 

 

28

86276010

70580

2

SCR, 4-40 X 1.0 PPHMS

 

 

29

86072460

14387

1

BRKT, MIRCOSWITCH MOUNT

 

 

30

86087520

73456

2

SPACER, PLUNGER SWITCH

 

 

31

86007160

72157

1

SWITCH, 10A ROLLER MINI

 

 

32

86271280

57163

2

NUT, 4-40 W/STAR WASHER

 

 

33

86005810

57245

2

NUT, 1/4-20 HEX NYLOCK SS

 

 

34

86008670

80606

2

COTTER, 3/8” RING

 

 

35

86071470

140867

1

BRKT, HEAD ATTACH

 

 

36

86007020

70673

4

SCR, 5/16-18 X 1.25 HHCS SS

 

 

37

86300120

-

2

BRKT, HEAD ATTACH RT.

 

 

38

86216230

730074

-

BRUSH, STRIP (PACKAGE OF 6)

 

 

39

86279650

87222

8

WASHER, SEAL 5/16 X 3/4 OD SS

 

 

40

86226930

51419

-

LOCK, PAD DRIVER YELLOW

 

 

41

86161960

70222

-

SCR, #8 X 1/2 PPHST BLK

 

 

42

86300130

-

2

BRKT, HEAD ATTACH LT.

 

 

43

86008920

80889

3

BOOT, RUBBER TERM. ISOLATOR

**

 

*SEE SERIAL NUMBER PAGE

** CALL MANUFACTURER FOR SERIAL NUMBER

86306300 CHARIOT BURNISHER 01/17/09

5-24

Page 60 Page 62
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Page 60 Page 62
Contents iGLOSS Operating Instructions ENGMODELS: CB20 CBCD20OVERVIEW MACHINE DATA LOG/OVERVIEWMODEL _______________________________________ DATE OF PURCHASE __________________________HOW TO USE THIS MANUAL TABLE OF CONTENTSSAFETY The PARTS LIST section contains assembled parts HOW TO USE THIS MANUALlists include a number of columns of information IMPORTANT SAFETY INSTRUCTIONS READ ALL INSTRUCTIONS BEFORE USING THIS MACHINESAVE THESE INSTRUCTIONS must always be followed, including the followingFOR SAFETY HAZARD INTENSITY LEVELWHEN SERVICING MACHINE Never allow metal to lie across battery topsPINCH CAUTION 86252520 PRV NO. BATTERY CAUTION SAFETY LABEL LOCATION86244310 PRV NO. CAUTION LABEL 86243830 2 PRV NO. 86306300 CHARIOT BURNISHER 11/09/07DIMENSION/CAPACITY TECHNICAL SPECIFICATIONSITEM SPECIAL NOTES TECHNICAL SPECIFICATIONSMEASURE HOW THIS MACHINE WORKS Control Housing COMPONENTSFilter Access Lid Control Panel-Drive86306300 CHARIOT BURNISHER 11/09/07 DRIVE CONTROLSDRIVE CONTROLS 7.DRIVE RESET SWITCH 6.SPEED CONTROL SWITCHDRIVE CONTROLS 8.HORN BUTTONDRIVE CONTROLS 10.BATTERY CHARGE LEVEL INDICATOR- BASIC11. HOUR METER-BASIC BURNISHER CONTROLS 1. Pad Adjustment Knob3. Pad Pressure Meter 1 2 3BURNISHER CONTROLS 3-103.PAD PRESSURE METER 3-11 MACHINE OPERATIONEMERGENCY STOP PROCEDURES PRE-RUNMACHINE INSPECTIONMACHINE OPERATION 3-12INEFFICIENT BURNISHING PATH RECOMMENDED BURNISHING PATHSERVICE SCHEDULE MAINTENANCEMAINTENANCE Check pad for proper installationBattery Tray MAINTENANCE-BATTERIESBattery Connector-Machine Battery Tray LatchBATTERY MAINTENANCE MAINTENANCE-BATTERIESBATTERIES Charge batteries in a well ventilated areaCHECKING BATTERY SPECIFIC GRAVITY MAINTENANCE-BATTERIESCHECKING GRAVITY A.Hydrometer B.Battery BATTERY CONDITIONCHANGING BATTERIES MAINTENANCE-BATTERIESBatteries are a potential environmental hazard 1.Dust Bag/Filter 2.Pads 3.Skirts MAINTENANCEDUST BAG REPLACEMENT MAINTENANCEPAD INSTALLATION DUST CONTROL SKIRTSPAD DRIVER REPLACEMENT MAINTENANCE-PADDRIVER3 7/8 MAINTENANCE-PADDRIVER4-10 MAINTENANCE-SHUNTADJUSTMENTSHUNT ADJUSTMENT 4-11 MAINTENANCE-DRIVEMOTOR & BRAKE1.Drive motor 2.Parking brake 3.Drive chain MAINTENANCE-DRIVEMOTOR & BRAKE 4-12ELECTRIC PARKING BRAKE ENGAGEMENT To disengage brakeMAINTENANCE-DRIVEMOTOR & BRAKE 4-13DRIVE MOTOR CARBON BRUSH REPLACEMENT Do not use a pressure washer to clean around4-14 MAINTENANCE-CIRCUITPROTECTION1.CIRCUIT BREAKERS 2.FUSE4-15 TROUBLESHOOTINGPROPEL CIRCUIT BOARD TROUBLESHOOTING MACHINE TROUBLESHOOTING CONTROLLER FAULT CODES4-16 MACHINE TROUBLESHOOTING CONTROLLER FAULT CODES 4-17PROGRAMMER LCD 86306300 CHARIOT BURNISHER 11/09/07 BURNISHER PARTS10 1 7 6 6 BUMPER2 3 1 86306300 CHARIOT BURNISHER 11/09/07BUMPER Page CONTROL PANEL CONTROLS & HOUSING PART NO CONTROLS & HOUSING86306300 CHARIOT BURNISHER 01/06/09 DECALS6 5 3 2 1 7 PART NO DECALS86306300 CHARIOT BURNISHER 11/09/07 FILTER14 5 12 2 10 6 13 7 1FILTER 5-105-11 FRAME-LOWER86306300 CHARIOT BURNISHER 11/09/07 FRAME-LOWER 5-12PART NO 5-13 FRAME-UPPER1 2 3 2 4 7 2 4 2FRAME-UPPER 5-14PART NO 5-15 HOOD8 9 5 15 1 16 3 14 16HOOD 5-16PART NO 5-17 PEDAL PLATFORMPEDAL PLATFORM 5-18PART NO PEDAL PLATFORM 5-192 11 14 3 13 15 6 65-20 PEDAL PLATFORM5-21 REAR COVER86306300 CHARIOT BURNISHER 011/09/07 REAR COVER 5-225-23 DECK LIFT MECHANISM5-24 DECK LIFT MECHANISM5-25 DECK LIFT LINKAGEDECK LIFT LINKAGE 5-26PART NO 5-27 STEERINGSTEERING 5-28PART NO 5-29 WHEEL-FRONT DRIVE-CHAIN86306300 CHARIOT BURNISHER 05/19/08 WHEEL-FRONT DRIVE-CHAIN 5-305-31 WHEEL-FRONTBRAKE20 19 18 16 10 11 12 7 8 9WHEEL-FRONTBRAKE 5-32SERIAL NO 5-33 WHEEL-FRONTDRIVE, GEARWHEEL-FRONTDRIVE, GEAR 5-341 2 WHEEL-REAR5-35 86306300 CHARIOT BURNISHER 11/09/07WHEEL-REAR 5-365-37 WIRING-BATTERIESWIRING-BATTERIES 5-381 3 5 7 6 8 9 13 11 WIRING-COMPONENTS5-39 86306300 CHARIOT BURNISHER 02/03/09WIRING-COMPONENTS 5-40PART NO 5-41 WIRING-CONTROLPANEL3 LT BLU 28 GRNWIRING-CONTROLPANEL 5-42PART NO 5-43 WIRING-DRIVEMOTOR1 WHT 2 BLKWIRING-DRIVEMOTOR 5-44PART NO 5-45 WIRING-MAINHARNESSWIRING-MAINHARNESS 5-465-47 WIRING-PEDALPLATFORMDIAGRAM A 5 ORG 6 BRN 7 GRN 3 LT BLU 4 RED DIAGRAM B 5 GRN 10 BRN 6 ORGWIRING-PEDALPLATFORM 5-485-49 WIRING DIAGRAM5-50 SUGGESTED SPARE PARTS5-51 BACK-UPALARM - OPTION86306300 CHARIOT BURNISHER 11/09/07 BACK-UPALARM - OPTION 5-525-53 BATTERY CART - OPTION86306300 CHARIOT BURNISHER 02/12/08 BATTERY CART - OPTION 5-54BATTERY CART - OPTION 5-5586306300 CHARIOT BURNISHER 11/09/07 BATTERY CART - OPTION 5-56PART NO 5-57 SEAT - OPTION1 34 5 6 8 7 16 18 22 21 2 14 12 11 9 15 20SEAT - OPTION 5-58FRONT WARNING LIGHTS - OPTION6REAR 5-59WARNING LIGHTS - OPTION 5-60PART NO 55-97-61 86306300 CHARIOT BURNISHER 11/09/075-62 SERIAL NUMBERS1CBE20:100201000010, CB20: 100200800369, CB20X: 86306300 CHARIOT BURNISHER 12/16/08
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