Wayne-Dalton 5120, 5140 installation instructions

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5120 and 5140

TorqueMaster® - Single and Double Spring

Installation Instructions and Owner’s Manual

Wayne-Dalton Corp. P.O. Box 67

Mt. Hope, OH 44660 www.wayne-dalton.com

Copyright 2009 Wayne-Dalton Corp.

IMPORTANT NOTICE!

Read these instructions carefully before attempting installation. If in question about any of the procedures, do not perform the work. Instead, have a qualified door agency do the installation or repairs.

Part No. 325812

REV3 08/03/2009

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Contents 5120 Table of Contents Package Contents Door Section Identification Tools Required For Standard Lift Torsion Spring RemovalFailure to use approved Winding bars can cause Spring energy to be releasedCounter cover when counting Using an electric drill HighBracket will always have a drive gear Head will be pluggedRemoval TorqueMaster SpringRemoving the Old Door Extension Spring RemovalPreparing the Opening Attaching Quick Install Flag InstallationAngle to Vertical Track Horizontal Angle Installing Q.I. Jamb BracketsBottom Section DrumsStacking Sections Vertical TrackBar Top BracketsOperator Bracket Bar AsymmetricalTop Section To the slot in the flagangle using Tools Needed To install horizontal track, placePortion of horizontal track down to Remove the nail that was temporarilyCenter Bracket Bushing TorqueMaster Spring TubePlug the motor power cord into Opener Idrive InstallationGarage looking out Right hand end of the TorqueMasterCable Drum Installation End Brackets Drive Gear InstallationSecuring Center Bracket Assembly Counter InstallationPositioning Support Bracket Mounting Disconnect Attaching Disconnect CablesHandle Bracket Attaching Disconnect Handle Securing Door Cable AdjustmentsFailure to place vice clamps Onto vertical Track canWinding Bolt Rotation Setting Spring TensionRear Support Drum Wrap InstallationInstallation Instructions Adjustments to the springsParallel with door Or door stop too tightly against faceSide Lock Sold Separately Pull Rope Step Plate Sold SeperatelyTrack radius being used Determine the Wayne-DaltonAppropriate 1/2 1 room permitting above of the high Trolley to operator bracketTrolley Installation for Low Headroom Opens if Photoelectric EYE System Trolley OperatorOperator Rail Suitable mountingCleaning Your Garage Door CleaningPainting Painting MaintenanceLimited Warranty Models 5120