Wayne-Dalton 5140, 5120 installation instructions Vertical Track, Stacking Sections

6	Vertical Track
Tools Needed:	IMPORTANT: The tops of the
3/16” Drill Bit	vertical tracks must be level
Power Drill	from side to side. If the bottom
	section was shimmed to level it.
7/16” Socket
	The vertical track on the shimmed
Driver	side, must be raised the height of
Tape Measure	the shim.
Level	Position the left hand vertical track
	assembly over the rollers of the bottom
	section. Make sure the counterbalance
	cable is located between the rollers
	and the door jamb. Drill 3/16” pilot
	holes for the lag screws. Loosely fasten

cable drum fLAGANGLE

5/16” x 1-5/8”

LAG SCREWS

CABLE

VERTICAL

TRACK

ASSEMBLY

vertical track

BOTTOM SECTION

roller 5/8”

LAG

SCREW

locations

jamb brackets and flagangle to the

jamb using 5/16” x 1-5/8” lag screws.

Tighten lag screw securing bottom

jamb bracket to jamb, to maintain

5/8” spacing. Hang cable drum over

flagangle. Repeat for the right hand

side.

JAMB

BRACKET SECTION BOTTOM

12r qi flagangle

quick install jamb bracket

lag

screw

7	Stacking Sections
Tools Needed:	NOTE: For door section identification see
Power Drill	page 4.
	NOTE: Make sure hinge leafs are flipped
7/16” Socket	down, when stacking another section
Driver	on top.
	Place rollers in hinge tubes of the
	second section (lock section). With
	assistance, lift second section and guide
	rollers into the vertical tracks. Keep
	sections aligned and fasten hinges to
	connect the sections using 1/4”-14 x
	5/8” self tapping screws. Repeat for
	other section(s) except top section.

SECTION K OC L

	IMPORTANT: Push & hold the hinge
	leafs against section while		(3) 1/4”-14 X 5/8” SELF TAPPING
	securing with 1/4”-14 x 5/8” self
			SCREWS
	tapping screws. End Hinges have
	(2) screws and Intermediate hinges
	have (3) screws.
	NOTE: Install lock at this time (sold	(2) 1/4”-14 X 5/8”
		SELF TAPPING SCREWS
	separately) see instructions in OPTIONAL
		end hinges (left hand shown, right
	SIDE LOCK INSTALLATION on page 31.		intermediate hinges
		hinge symmetrically opposite)
14	Please Do Not Return This Product To The Store. Contact your local Wayne-Dalton dealer.
	To find your Wayne-Dalton dealer; refer to your local yellow pages / business listings or go to Find a dealer area online at www.wayne-dalton.com