Wayne-Dalton 5140, 5120 installation instructions Drive Gear Installation, End Brackets

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19

Drive Gear Installation

 

 

 

Tools Needed:

Beginning with the right hand side,

 

None

lubricate entire circumference of the 36

tooth worm gear with the lubricating oil

 

 

provided. Slide the 36 tooth worm gear

 

onto the winding shaft splines until it

 

touches the flagangle.

 

NOTE: On single spring applications, no

 

36 tooth worm gear is required on the

 

left side.

 

NOTE: If additional lubricating oil is

 

needed, use “Dura Lube® Engine Oil

 

Treatment”.

 

 

Cable

Drum Winding Shaft

Splines lubricating oil

36 tooth

worm gear

Flagangle

Cable

Drum

36 tooth worm gear

Winding

Shaft

 

 

20

End Brackets

 

 

 

Tools Needed:

IMPORTANT: Warning Tags must be

 

None

securely attached to both End

Brackets.

 

 

Slide the right hand end bracket over

 

the drive gear and fasten to the

 

flagangle using a #10 self-tapping

 

screw. Drill 3/16” pilot holes into jamb

 

for the lag screws. Secure end bracket

 

and the flagangle to the jamb using (2)

 

5/16” x 1-5/8" lag screws.

 

Repeat for left hand side.

End Bracket

(2) 5/16” x 1-5/8” Lag Screws

Warning

Tag

#10 Phillips

Head

Screw

22Please Do Not Return This Product To The Store. Contact your local Wayne-Dalton dealer.

To find your Wayne-Dalton dealer; refer to your local yellow pages / business listings or go to Find a dealer area online at www.wayne-dalton.com

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Contents 5120 Table of Contents Package Contents Door Section Identification Tools Required Failure to use approved Torsion Spring RemovalFor Standard Lift Winding bars can cause Spring energy to be releasedBracket will always have a drive gear Using an electric drill HighCounter cover when counting Head will be pluggedTorqueMaster Spring RemovalExtension Spring Removal Removing the Old DoorPreparing the Opening Attaching Quick Install Flag InstallationAngle to Vertical Track Installing Q.I. Jamb Brackets Horizontal AngleDrums Bottom SectionVertical Track Stacking SectionsTop Brackets BarBar Asymmetrical Operator BracketTop Section Portion of horizontal track down to Tools Needed To install horizontal track, placeTo the slot in the flagangle using Remove the nail that was temporarilyTorqueMaster Spring Tube Center Bracket BushingGarage looking out Idrive InstallationPlug the motor power cord into Opener Right hand end of the TorqueMasterCable Drum Installation Drive Gear Installation End BracketsCounter Installation Securing Center Bracket AssemblyPositioning Support Bracket Mounting Disconnect Attaching Disconnect CablesHandle Bracket Attaching Disconnect Handle Failure to place vice clamps Cable AdjustmentsSecuring Door Onto vertical Track canSetting Spring Tension Winding Bolt RotationDrum Wrap Installation Rear SupportParallel with door Adjustments to the springsInstallation Instructions Or door stop too tightly against faceSide Lock Sold Separately Step Plate Sold Seperately Pull RopeAppropriate 1/2 1 room permitting above of the high Determine the Wayne-DaltonTrack radius being used Trolley to operator bracketTrolley Installation for Low Headroom Operator Rail Trolley OperatorOpens if Photoelectric EYE System Suitable mountingCleaning Your Garage Door CleaningPainting Maintenance PaintingLimited Warranty Models 5120