Wayne-Dalton 5120, 5140 Counter Installation, Securing Center Bracket Assembly

Page 23

21

 

Winding

 

 

 

Counter Installation

Shaft Inside

 

End Bracket

 

 

Tools Needed:

Install the right side counter gear, with

Counter

Gear

None

the missing tooth toward the outside

Missing

and away from the end bracket. Press

 

Tooth

 

the counter gear onto the end bracket

 

 

 

until snaps engage.

 

 

Select the right hand counter cover and

 

 

align the hex of the counter cam with

Raised Rib

 

the end of the winding shaft. Also, align

 

 

 

the “0” on the counter cover with the

“0”

 

raised rib on the end bracket. Press the

 

 

counter cover against the counter gear

Counter

 

until it locks into place.

Cover

 

Repeat for left hand side for double

Hex of the

 

Counter Cam

 

spring applications.

 

 

 

NOTE: No 36 tooth worm gear, counter

INSTALLATION

 

gear or counter cover is required on left

 

 

 

hand side for single spring applications.

 

 

Only an end bracket is needed.

 

 

IMPORTANT: At this time do not

 

 

wind Counterbalance Springs!

 

22

Securing Center Bracket

 

Assembly

CENTER

 

 

BRACKET

Tools Needed:

 

NOTE: If you are installing an idrive®

bushing

Power Drill

opener on your garage door, skip this step

ASSEMBLY

 

and continue with Step 23.

 

1/8” Drill Bit

 

 

 

7/16” Socket

NOTE: If you are not installing an idrive®

 

Driver

opener on your garage door, you must

 

 

install the center bracket bushing

 

 

assembly. Follow these instructions for

 

 

non-idrive®operated garage doors.

 

NOTE: If you are installing a DoorMasteropener, see optional DoorMasterBracket installations on page 32, Figure B.

To locate the center bracket, mark the

 

header halfway between the flagangles

 

and level the TorqueMaster® spring tube.

 

Drill 1/8” pilot holes into header for the

 

lag screws. Fasten the metal bracket to

 

the header using (2) 5/16” x 1-5/8” lag

(2) 5/16” x 1-5/8”

screws.

hex head lag

 

NOTE: Upon completion of this step, con-

screws

 

tinue with Step 27.

 

Please Do Not Return This Product To The Store. Contact your local Wayne-Dalton dealer.

23

To find your Wayne-Dalton dealer; refer to your local yellow pages / business listings or go to Find a dealer area online at www.wayne-dalton.com

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Contents 5120 Table of Contents Package Contents Door Section Identification Tools Required Winding bars can cause Spring energy to be released Torsion Spring RemovalFor Standard Lift Failure to use approvedHead will be plugged Using an electric drill HighCounter cover when counting Bracket will always have a drive gearRemoval TorqueMaster SpringRemoving the Old Door Extension Spring RemovalPreparing the Opening Angle to Vertical Track InstallationAttaching Quick Install Flag Horizontal Angle Installing Q.I. Jamb BracketsBottom Section DrumsStacking Sections Vertical TrackBar Top BracketsOperator Bracket Bar AsymmetricalTop Section Remove the nail that was temporarily Tools Needed To install horizontal track, placeTo the slot in the flagangle using Portion of horizontal track down toCenter Bracket Bushing TorqueMaster Spring TubeRight hand end of the TorqueMaster Idrive InstallationPlug the motor power cord into Opener Garage looking outCable Drum Installation End Brackets Drive Gear InstallationSecuring Center Bracket Assembly Counter InstallationPositioning Support Bracket Handle Bracket Attaching Disconnect CablesMounting Disconnect Attaching Disconnect Handle Onto vertical Track can Cable AdjustmentsSecuring Door Failure to place vice clampsWinding Bolt Rotation Setting Spring TensionRear Support Drum Wrap InstallationOr door stop too tightly against face Adjustments to the springsInstallation Instructions Parallel with doorSide Lock Sold Separately Pull Rope Step Plate Sold SeperatelyTrolley to operator bracket Determine the Wayne-DaltonTrack radius being used Appropriate 1/2 1 room permitting above of the highTrolley Installation for Low Headroom Suitable mounting Trolley OperatorOpens if Photoelectric EYE System Operator RailPainting CleaningCleaning Your Garage Door Painting MaintenanceLimited Warranty Models 5120