Wayne-Dalton 5120, 5140 installation instructions Tools Required

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Tools Required

Power Drill

Ratchet Wrench

Pliers/Wire Cutters

Tape Measure

1/8”, 3/16” Drill Bits

 

 

 

 

INSTALLATIONPRE-

Phillips Head Screwdriver

Flat Tip Screwdriver

Pencil

Needle Nose Pliers

Gloves

7/16”, 1/2”, 9/16”

7/16” Socket Driver

3/8”, 7/16”, 1/2”, 9/16”

Safety Glasses

 

Sockets

 

Wrenches

 

 

 

 

 

 

Step Ladder

Hammer

vice grips

Vice clamps

(2) Saw Horses

 

Removing An Old Door

WARNING

If your counterbalance system is other than those mentioned IN SECTIONS P1, P2 AND P3, do not attempt to work on it, but have a qualified door agency perform the work. Otherwise, severe or fatal injury could result.

WARNING

Disconnect and remove any electric opener prior to removal of counterbalance systems to prevent unintended door operation. Otherwise, severe or fatal injury could result.

WARNING

Counterbalance spring tension must be relieved before removing any hardware. A powerful spring releasing it’s energy suddenly can cause severe or fatal injury.

WARNING

If you have back problems do not attempt this, or severe injury could result

WARNING

Removing an existing door can be dangerous. Follow instructions on pages 6-10 “removing an old door/preparing the opening” carefully, otherwise, severe or fatal injury could result.

If you have an existing door, follow the instructions to identify which counterbalance removal is necessary. The process of removing an existing door begins by identifying it’s counterbalance system. If you are not removing an existing door, proceed to Preparing The Opening on page 10. Generally, you will find three (3) types of counterbalance systems: Torsion spring counterbalance systems, Wayne- Dalton® exclusive TorqueMaster® and extension Spring counterbalance systems.

For more technical information regarding the opening preparation, installation and use of your garage door and opener, you can go to www.dasma.com and click on Publications and then Technical Data Sheets Number 156, 161 and 164.

Please Do Not Return This Product To The Store. Contact your local Wayne-Dalton dealer.

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To find your Wayne-Dalton dealer; refer to your local yellow pages / business listings or go to Find a dealer area online at www.wayne-dalton.com

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Contents 5120 Table of Contents Package Contents Door Section Identification Tools Required For Standard Lift Torsion Spring RemovalFailure to use approved Winding bars can cause Spring energy to be releasedCounter cover when counting Using an electric drill HighBracket will always have a drive gear Head will be pluggedRemoval TorqueMaster SpringRemoving the Old Door Extension Spring RemovalPreparing the Opening Angle to Vertical Track InstallationAttaching Quick Install Flag Horizontal Angle Installing Q.I. Jamb BracketsBottom Section DrumsStacking Sections Vertical TrackBar Top BracketsOperator Bracket Bar AsymmetricalTop Section To the slot in the flagangle using Tools Needed To install horizontal track, placePortion of horizontal track down to Remove the nail that was temporarilyCenter Bracket Bushing TorqueMaster Spring TubePlug the motor power cord into Opener Idrive InstallationGarage looking out Right hand end of the TorqueMasterCable Drum Installation End Brackets Drive Gear InstallationSecuring Center Bracket Assembly Counter InstallationPositioning Support Bracket Handle Bracket Attaching Disconnect CablesMounting Disconnect Attaching Disconnect Handle Securing Door Cable AdjustmentsFailure to place vice clamps Onto vertical Track canWinding Bolt Rotation Setting Spring TensionRear Support Drum Wrap InstallationInstallation Instructions Adjustments to the springsParallel with door Or door stop too tightly against faceSide Lock Sold Separately Pull Rope Step Plate Sold SeperatelyTrack radius being used Determine the Wayne-DaltonAppropriate 1/2 1 room permitting above of the high Trolley to operator bracketTrolley Installation for Low Headroom Opens if Photoelectric EYE System Trolley OperatorOperator Rail Suitable mountingPainting CleaningCleaning Your Garage Door Painting MaintenanceLimited Warranty Models 5120