Wayne-Dalton 5140, 5120 installation instructions Table of Contents

Page 2

Table of Contents

 

Important Safety Instructions

2

Package Contents

3

Door Section Identification

4

Tools Required

5

Pre-Installation

5-10

Removing The Old Door

5-9

Preparing The Opening

10

Installation

11-30

Optional Installations

31-35

Side Lock (Sold Separately)

31

DoormasterTM Bracket

31

Step Plate (Sold Separately)

32

Pull Rope

32

Trolley Instructions For Standard Lift

33

Trolley Instructions For Low Headroom

34

Trolley Operator

35

Maintenance

36-37

Cleaning

36

Painting Instructions

36-37

Warranty

38

Customer Service Number

38

Definition of key words used in this manual:

WARNING

Indicates a potentially hazardous situation which, if not avoided, could result in severe or fatal injury.

CAUTION: PROPERTY DAMAGE OR INJURY CAN RESULT FROM FAILURE TO FOLLOW INSTRUCTIONS.

IMPORTANT: Required step for safe and proper door operation.

NOTE: Information assuring proper installation of the door.

WARNING Read these instructions carefully before attempting installation. If

in question about any of the procedures, do not perform the work. Instead, have a qualified door agency do the installation or repairs.

1.Read and follow all installation instructions.

2.Wear protective gloves during installation to avoid possible cuts from sharp metal edges.

3.It is always recommended to wear eye protection when using tools, otherwise eye injury could result.

4.Avoid installing your new door on windy days. Door could fall during the installation causing severe or fatal injury.

5.Doors 12’-0” wide and wider should be installed by two persons, to avoid possible injury.

6.Operate door ONLY when it is properly adjusted and free from obstructions.

7.If a door becomes hard to operate, inoperative or is damaged, immediately have necessary adjustments and/or repairs made by a trained door system technician using proper tools and instructions.

8.DO NOT stand or walk under a moving door, or permit anybody to stand or walk under an electrically operated door.

9.DO NOT place fingers or hands into open section joints when closing a door. Use lift handles/gripping points when operating door manually.

10.DO NOT permit children to operate garage door or door controls. Severe or fatal injury could result, should the child become entrapped between the door and the floor.

11.Due to constant extreme spring tension, DO NOT attempt any adjustment, repair or alteration to any part of the door, especially to springs, spring brackets, bottom corner brackets, red colored fasteners, cables or supports. To avoid possible severe or fatal injury, have any such work performed

by a trained door systems technician using proper tools and instructions.

12.On electrically operated doors, pull down ropes must be removed and locks must be removed or made inoperative in the open (unlocked) position.

13.Top section of door may need to be reinforced when attaching an electric opener. Check door and/or opener manufacturer’s instructions.

14.VISUALLY inspect door and hardware monthly for worn and or broken parts. Check to ensure door operates freely.

15.Test electric opener’s safety features monthly, following opener manufacturer’s instructions.

16.NEVER hang tools, bicycles, hoses, clothing or anything else from horizontal tracks. Track systems are not intended or designed to support extra weight.

After installation is complete, fasten this manual near garage door.

2Please Do Not Return This Product To The Store. Contact your local Wayne-Dalton dealer.

To find your Wayne-Dalton dealer; refer to your local yellow pages / business listings or go to Find a dealer area online at www.wayne-dalton.com

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Contents 5120 Table of Contents Package Contents Door Section Identification Tools Required Failure to use approved Torsion Spring RemovalFor Standard Lift Winding bars can cause Spring energy to be releasedBracket will always have a drive gear Using an electric drill HighCounter cover when counting Head will be pluggedTorqueMaster Spring RemovalExtension Spring Removal Removing the Old DoorPreparing the Opening Angle to Vertical Track InstallationAttaching Quick Install Flag Installing Q.I. Jamb Brackets Horizontal AngleDrums Bottom SectionVertical Track Stacking SectionsTop Brackets BarBar Asymmetrical Operator BracketTop Section Portion of horizontal track down to Tools Needed To install horizontal track, placeTo the slot in the flagangle using Remove the nail that was temporarilyTorqueMaster Spring Tube Center Bracket BushingGarage looking out Idrive InstallationPlug the motor power cord into Opener Right hand end of the TorqueMasterCable Drum Installation Drive Gear Installation End BracketsCounter Installation Securing Center Bracket AssemblyPositioning Support Bracket Handle Bracket Attaching Disconnect CablesMounting Disconnect Attaching Disconnect Handle Failure to place vice clamps Cable AdjustmentsSecuring Door Onto vertical Track canSetting Spring Tension Winding Bolt RotationDrum Wrap Installation Rear SupportParallel with door Adjustments to the springsInstallation Instructions Or door stop too tightly against faceSide Lock Sold Separately Step Plate Sold Seperately Pull RopeAppropriate 1/2 1 room permitting above of the high Determine the Wayne-DaltonTrack radius being used Trolley to operator bracketTrolley Installation for Low Headroom Operator Rail Trolley OperatorOpens if Photoelectric EYE System Suitable mountingPainting CleaningCleaning Your Garage Door Maintenance PaintingLimited Warranty Models 5120