Wayne-Dalton 5140, 5120 installation instructions Trolley Installation for Low Headroom

Page 34

Trolley Installation for

Low Headroom

Determine center line of door. Mark vertical line at this point, on the header wall. Raise the door slightly until the top section reaches the highest point of travel (high arc). Using a level, mark this high arc point of travel on the header wall, intersecting the vertical center line, as shown in FIG.

3.1through 3.2. Hold the wall bracket’s bottom edge to the appropriate 1/2” - 1” (room permitting) above of the high arc line and centered on the vertical line, as shown in FIG.

3.2.Spot the wall brackets mounting holes on the header wall and then refer to your garage door operator manual for pre-drilling and securing the wall bracket to header. Using the operator hook-up charts, refer to referenced illustrations in FIG. 3.3 through FIG. 3.4 for correct arm hook-up from trolley to operator bracket.

NOTE: Refer to your operator manual for specific details on how to assembly the curved and straight arm, as shown in FIG. 3.3 through FIG. 3.4.

NOTE: Depending on your setup, you may or may not have to cut straight arm to accomplish trolley settings, as shown in FIG. 3.3 through FIG. 3.4.

Align hole in the appropriate arm with holes in operator bracket tabs, as shown in FIG. 3.5. Insert 5/16” x 1-1/4” clevis pin, making sure hole in clevis pin is outside of second tab of operator bracket. Insert hairpin cotter into clevis pin hole and spread hairpin cotter to ensure it will secure assem- bly, as shown in FIG. 3.5 and FIG. 3.6.

Hairpin Cotter

Operator Bracket

Operator

Bracket tabs 5/16” x 1-1/4”

Clevis pin

Door

Arm

FIG. 3.5

Level

 

Typical 1/2” - 1”

 

HIGH ARC

 

 

 

above high arc

Torquemaster®

 

 

 

 

HIGH ARC

Counterbalance

 

 

 

TOP

Low

line

 

 

 

SECTION

 

 

headroom

 

 

 

track

 

 

 

 

 

Vertical

 

 

From

center line

 

 

step 11

Header

 

 

 

FIG. 3.1

FIG. 3.2

Straight

CURVED

arm

arm

 

Cut Straight

arm to

accomplish

trolley setting

FIG. 3.3

FIG. 3.4

 

Top view

5/16” x 1-1/4”

Hairpin Cotter

Clevis pin

(Outside of operator

 

bracket tab)

Door arm

Operator bracket

 

tabs

FIG. 3.6

Operator hook-up chart for Low headroom

 

 

Type of arm Being used

 

Operator models

 

 

 

 

 

PREFERRED

Ref. Illustra-

Optional

 

Ref. Illustrations

 

 

 

hookup

tions above

hookup

 

above

 

 

 

 

 

 

Quantum/classic

Curved /

Fig. 3.4

STRAIGHT

 

Fig. 3.3

Straight

 

 

 

 

 

 

 

 

 

 

 

 

Linear

Straight

Fig. 3.3

N/A

 

N/a

 

 

 

 

 

 

Liftmaster

Curved /

Fig. 3.4

STRAIGHT

 

Fig. 3.3

(sears)

Straight

 

 

 

 

 

 

 

 

 

 

 

Genie

Curved /

Fig. 3.4

STRAIGHT

 

Fig. 3.3

Straight

 

 

 

 

 

 

 

 

 

 

 

 

34Please Do Not Return This Product To The Store. Contact your local Wayne-Dalton dealer.

To find your Wayne-Dalton dealer; refer to your local yellow pages / business listings or go to Find a dealer area online at www.wayne-dalton.com

Image 34
Contents 5120 Table of Contents Package Contents Door Section Identification Tools Required Failure to use approved Torsion Spring RemovalFor Standard Lift Winding bars can cause Spring energy to be releasedBracket will always have a drive gear Using an electric drill HighCounter cover when counting Head will be pluggedTorqueMaster Spring RemovalExtension Spring Removal Removing the Old DoorPreparing the Opening Attaching Quick Install Flag InstallationAngle to Vertical Track Installing Q.I. Jamb Brackets Horizontal AngleDrums Bottom SectionVertical Track Stacking SectionsTop Brackets BarBar Asymmetrical Operator BracketTop Section Portion of horizontal track down to Tools Needed To install horizontal track, placeTo the slot in the flagangle using Remove the nail that was temporarilyTorqueMaster Spring Tube Center Bracket BushingGarage looking out Idrive InstallationPlug the motor power cord into Opener Right hand end of the TorqueMasterCable Drum Installation Drive Gear Installation End BracketsCounter Installation Securing Center Bracket AssemblyPositioning Support Bracket Mounting Disconnect Attaching Disconnect CablesHandle Bracket Attaching Disconnect Handle Failure to place vice clamps Cable AdjustmentsSecuring Door Onto vertical Track canSetting Spring Tension Winding Bolt RotationDrum Wrap Installation Rear SupportParallel with door Adjustments to the springsInstallation Instructions Or door stop too tightly against faceSide Lock Sold Separately Step Plate Sold Seperately Pull RopeAppropriate 1/2 1 room permitting above of the high Determine the Wayne-DaltonTrack radius being used Trolley to operator bracketTrolley Installation for Low Headroom Operator Rail Trolley OperatorOpens if Photoelectric EYE System Suitable mountingCleaning Your Garage Door CleaningPainting Maintenance PaintingLimited Warranty Models 5120