Wayne-Dalton 5140, 5120 installation instructions Door Section Identification

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Door Section Identification

 

 

Tools Needed:

NOTE: This provides an alternative method

for identifying your door sections/stack

 

 

position.

 

Hinges are always pre-attached at the top

 

of each section (except top section) and

 

the hinges are stamped for identification,

 

#1, #2, #3, and #4 (#4 only on five

 

section doors). See view below. The

 

stamp identifies the stacking sequence

 

of the section. The sequence is always

 

determined by #1 being the bottom

 

section to #3 or #4 being the highest

 

intermediate section. See views to the

 

right. If the stamp on the end hinge is

 

illegible, refer to the section side view

 

illustration to the right.

 

The section side view illustration shows

 

the end hinge profile of all the sections,

 

and can also be used in conjunction with

 

identifying each sections.

 

The bottom section can be identified

 

by a #1 end hinge, the factory attached

 

bottom astragal, or by the bottom bracket

 

warning labels on each end stile.

 

The lock section can be identified by a

 

#2 end hinge.

 

The intermediate section can be

 

identified by a #3 end hinge. Some

 

sections may have a warning label

 

attached to either the right or left hand

 

end stile of the section.

 

NOTE: #4 End hinges are used on the

 

fourth section of five section doors.

 

The top section can be identified by no

 

pre-installed hinges on the section and the

 

warning label attached in the center of the

 

section.

Typical hinge stamping location

 

Warning label

 

Top Section

#3

end stiles

 

 

Warning labels

 

Intermediate Section

#2

 

Lock Section

#1

Bottom Bracket warning Labels

Bottom Section

Astragal

 

SECTION side view

 

7/8”

1 1/8”

1 3/8”

1 19/32”

#1 end

#2 end

#3 end

#4 end

hinge

hinge

hinge

hinge

 

 

 

BOT.

LOCK

INT.

INT.

 

 

 

(USED ONLY

 

 

 

ON FIVE

BOTTOM

 

 

SECTIONS)

 

 

 

BRACKET

 

 

 

ASTRAGAL

4Please Do Not Return This Product To The Store. Contact your local Wayne-Dalton dealer.

To find your Wayne-Dalton dealer; refer to your local yellow pages / business listings or go to Find a dealer area online at www.wayne-dalton.com

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Contents 5120 Table of Contents Package Contents Door Section Identification Tools Required Torsion Spring Removal For Standard LiftFailure to use approved Winding bars can cause Spring energy to be releasedUsing an electric drill High Counter cover when countingBracket will always have a drive gear Head will be pluggedTorqueMaster Spring RemovalExtension Spring Removal Removing the Old DoorPreparing the Opening Attaching Quick Install Flag InstallationAngle to Vertical Track Installing Q.I. Jamb Brackets Horizontal AngleDrums Bottom SectionVertical Track Stacking SectionsTop Brackets BarBar Asymmetrical Operator BracketTop Section Tools Needed To install horizontal track, place To the slot in the flagangle usingPortion of horizontal track down to Remove the nail that was temporarilyTorqueMaster Spring Tube Center Bracket BushingIdrive Installation Plug the motor power cord into OpenerGarage looking out Right hand end of the TorqueMasterCable Drum Installation Drive Gear Installation End BracketsCounter Installation Securing Center Bracket AssemblyPositioning Support Bracket Mounting Disconnect Attaching Disconnect CablesHandle Bracket Attaching Disconnect Handle Cable Adjustments Securing DoorFailure to place vice clamps Onto vertical Track canSetting Spring Tension Winding Bolt RotationDrum Wrap Installation Rear SupportAdjustments to the springs Installation InstructionsParallel with door Or door stop too tightly against faceSide Lock Sold Separately Step Plate Sold Seperately Pull RopeDetermine the Wayne-Dalton Track radius being usedAppropriate 1/2 1 room permitting above of the high Trolley to operator bracketTrolley Installation for Low Headroom Trolley Operator Opens if Photoelectric EYE SystemOperator Rail Suitable mountingCleaning Your Garage Door CleaningPainting Maintenance PaintingLimited Warranty Models 5120