Wayne-Dalton 5120, 5140 installation instructions Package Contents

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Package Contents

NOTE: Depending on the door model, some parts listed will not be supplied if not

necessary. rear supports may or may not be included with your door.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

DOOR SectionS (as required)

(2) Horizontal Angles

(21-15/16” or 80”)(1)TorqueMaster® Spring tube (as required)

(2) Quick Install RH/LH

(2) Horizontal Tracks RH/LH

Flagangle (as required)

 

 

 

 

 

 

 

 

 

asymmetrical u-bar

U-Bar

idrive® Operator

(2) Top Bracket Slides

right and left cable

drum assemblies

(if included)

(if included)

(sold separately)

 

 

 

right & left

Q.I. Jamb Brackets

(1) operator bracket (2) Top Bracket Bases weather seals & nails

(2) Vertical

Drum Wraps

(As Required)

(if included)

Tracks RH/LH

right & left

36 Tooth Worm Gear

Counter Covers

Counter Gears

Rollers

(1) Center Bracket

End Brackets

(as required)

(as required)

(as required)

(as required)

assembly

9100, 9600, 5120, 5140

 

 

 

 

 

 

TorqueMaster - Single and Double Spring

 

 

 

 

 

MANUAL

lubricating oil

pull rope

(1) Loose Winding Shaft (2) 3/8”- 16 Hex Nuts

1/4”- 20 Flanged Hex

 

(as required)

(if included)

(SINGLE SPRING only)

Nuts (as required)

5/16” x 1 5/8” Hex Head Lag Screws

3/8”- 16 x 3/4” hex head

(2) #10 Phillips

(2) 3/8”-16 x 3/4”

1/4”-20 x 11/16” Self Drilling

(as required)

bolts (if included)

head screws

Truss Head Bolts

Screws (as required)

(4) 1/4”-20 x 5/8”

1/4”-14 x 5/8” Self Tapping

(2) #12 x 1/2” Phillips

(1) 5/16” x 1-1/4”

(1) COTTER PIN

Carriage Bolts

Screws (as required)

head screws

Clevis PIN

 

 

Please Do Not Return This Product To The Store. Contact your local Wayne-Dalton dealer.

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To find your Wayne-Dalton dealer; refer to your local yellow pages / business listings or go to Find a dealer area online at www.wayne-dalton.com

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Contents 5120 Table of Contents Package Contents Door Section Identification Tools Required Winding bars can cause Spring energy to be released Torsion Spring RemovalFor Standard Lift Failure to use approvedHead will be plugged Using an electric drill HighCounter cover when counting Bracket will always have a drive gearRemoval TorqueMaster SpringRemoving the Old Door Extension Spring RemovalPreparing the Opening Installation Attaching Quick Install FlagAngle to Vertical Track Horizontal Angle Installing Q.I. Jamb BracketsBottom Section DrumsStacking Sections Vertical TrackBar Top BracketsOperator Bracket Bar AsymmetricalTop Section Remove the nail that was temporarily Tools Needed To install horizontal track, placeTo the slot in the flagangle using Portion of horizontal track down toCenter Bracket Bushing TorqueMaster Spring TubeRight hand end of the TorqueMaster Idrive InstallationPlug the motor power cord into Opener Garage looking outCable Drum Installation End Brackets Drive Gear InstallationSecuring Center Bracket Assembly Counter InstallationPositioning Support Bracket Attaching Disconnect Cables Mounting DisconnectHandle Bracket Attaching Disconnect Handle Onto vertical Track can Cable AdjustmentsSecuring Door Failure to place vice clampsWinding Bolt Rotation Setting Spring TensionRear Support Drum Wrap InstallationOr door stop too tightly against face Adjustments to the springsInstallation Instructions Parallel with doorSide Lock Sold Separately Pull Rope Step Plate Sold SeperatelyTrolley to operator bracket Determine the Wayne-DaltonTrack radius being used Appropriate 1/2 1 room permitting above of the highTrolley Installation for Low Headroom Suitable mounting Trolley OperatorOpens if Photoelectric EYE System Operator RailCleaning Cleaning Your Garage DoorPainting Painting MaintenanceLimited Warranty Models 5120