Wayne-Dalton 5120, 5140 installation instructions Drum Wrap Installation, Rear Support

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Drum

 

 

 

Drum Wrap Installation

Wrap

 

 

Tools Needed:

Drum wraps are identified as right and

 

None

left hand.

Outside

To install, place the drum wrap over the

Flange

 

 

 

cable drum and under the idrive®

 

 

disconnect cable (right hand side). Align

 

 

the outside flange over the outside edge

 

 

of the cable drum and push the drum

Cable

 

wrap down onto the cable drum. Repeat

Drum

 

for left hand side.

 

NOTE: Drum wraps must be installed to prevent cable from becoming tangled.

IMPORTANT: Right and Left hand are always determined from inside the building looking out.

Cable

Drum

Drum

Wrap

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Rear Support

DOOR IN THE

 

 

 

Tools Needed:

WARNING

UP POSITION

 

 

 

Ratchet Wrench

Keep horizontal track parallel

 

 

and within 3/4” maximum of door

 

 

 

 

 

1/2” Socket

edge, otherwise door could fall,

 

 

resulting in severe injury or death.

 

 

 

 

 

1/2” Wrench

Raise the door until the top section and

 

 

(2) Vice Clamps

half of the next section are in a horizontal

 

 

position. Do not raise door any further

 

 

Tape Measure

since the horizontal tracks are not yet

 

 

supported at the rear.

 

 

 

 

 

Level

WARNING

 

 

Hammer

3/4”

 

Raising door further can result

vice

 

 

 

in door falling and cause severe

 

clamps

 

injury or death.

DOOR edge

 

 

Clamp a pair of vice clamps on the vertical

 

 

 

 

 

tracks just above the second roller on one

 

 

 

side, just below the second roller on the

 

 

 

other side. This will prevent the door from

 

vertical

 

raising or lowering while installing the rear

 

 

 

TRACK

 

support.

 

 

 

 

 

Fabricate rear support for horizontal tracks,

 

 

 

using perforated angle, 5/16” x 1-5/8” hex

Horizontal

 

 

head lag screws and 5/16” bolts with nuts

TRACK

 

 

(may not be supplied). Attach horizontal

 

 

 

tracks to the rear supports with 5/16”-18

 

 

 

x 1-1/4” hex bolts and nuts (may not be

 

 

 

Please Do Not Return This Product To The Store. Contact your local Wayne-Dalton dealer.

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To find your Wayne-Dalton dealer; refer to your local yellow pages / business listings or go to Find a dealer area online at www.wayne-dalton.com

INSTALLATION

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Contents 5120 Table of Contents Package Contents Door Section Identification Tools Required For Standard Lift Torsion Spring RemovalFailure to use approved Winding bars can cause Spring energy to be releasedCounter cover when counting Using an electric drill HighBracket will always have a drive gear Head will be pluggedRemoval TorqueMaster SpringRemoving the Old Door Extension Spring RemovalPreparing the Opening Angle to Vertical Track InstallationAttaching Quick Install Flag Horizontal Angle Installing Q.I. Jamb BracketsBottom Section DrumsStacking Sections Vertical TrackBar Top BracketsOperator Bracket Bar AsymmetricalTop Section To the slot in the flagangle using Tools Needed To install horizontal track, placePortion of horizontal track down to Remove the nail that was temporarilyCenter Bracket Bushing TorqueMaster Spring TubePlug the motor power cord into Opener Idrive InstallationGarage looking out Right hand end of the TorqueMasterCable Drum Installation End Brackets Drive Gear InstallationSecuring Center Bracket Assembly Counter InstallationPositioning Support Bracket Handle Bracket Attaching Disconnect CablesMounting Disconnect Attaching Disconnect Handle Securing Door Cable AdjustmentsFailure to place vice clamps Onto vertical Track canWinding Bolt Rotation Setting Spring TensionRear Support Drum Wrap InstallationInstallation Instructions Adjustments to the springsParallel with door Or door stop too tightly against faceSide Lock Sold Separately Pull Rope Step Plate Sold SeperatelyTrack radius being used Determine the Wayne-DaltonAppropriate 1/2 1 room permitting above of the high Trolley to operator bracketTrolley Installation for Low Headroom Opens if Photoelectric EYE System Trolley OperatorOperator Rail Suitable mountingPainting CleaningCleaning Your Garage Door Painting MaintenanceLimited Warranty Models 5120