Wayne-Dalton 5120, 5140 installation instructions Cable Drum Installation

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18

 

TorqueMaster®

 

 

Counterbalance

 

Cable Drum Installation

Spring Tube

 

Groove

 

 

 

 

Cable

 

 

 

 

 

 

 

 

 

 

 

 

 

Tools Needed:

Shake the TorqueMaster® spring tube

 

 

 

 

 

 

 

 

gently to extend the winding shafts out

 

 

 

 

 

 

 

None

about 5" on each side. For single

Winding

 

 

 

 

 

 

spring applications, there will be no left

Splines

 

 

 

 

Shaft

 

 

 

 

 

hand spring in the TorqueMaster®

 

 

right hand

 

 

 

 

 

 

 

 

 

spring tube.

 

 

 

cable drum

 

 

 

 

 

 

 

 

 

 

 

Lift the TorqueMaster® spring tube and

 

 

 

 

FlagAngle

 

 

 

rest it on the top of the flagangles.

 

 

 

 

 

 

 

 

Orient TorqueMaster® spring tube so

 

 

 

 

 

 

 

 

that back of opener is flat against

 

 

 

 

 

 

 

 

header/mounting surface.

 

 

 

 

 

 

 

 

NOTE: Cable drums are marked right

 

 

 

 

Cable

 

 

 

 

 

 

 

Drum

 

 

 

and left hand. Cable drums and

 

 

 

 

 

Winding

 

 

TorqueMaster® spring tube are cam

 

 

 

 

 

 

 

shaped to fit together only one way.

 

 

 

 

 

Shaft

 

 

 

 

 

 

 

Groove

INSTALLATION

 

 

 

 

 

 

 

 

To install the cable drum, slide the

TorqueMaster®

 

 

 

 

correct cable drum over the winding

 

 

 

 

shaft until the cable drum seats against

Spring Tube

 

 

 

 

 

the TorqueMaster® spring tube. The

 

 

 

 

 

Round

 

winding shaft must extend past the

 

 

 

 

 

 

 

 

 

 

 

Notch

 

cable drum far enough to expose the

 

 

 

 

 

 

 

 

splines and the groove. Align the

 

 

 

 

 

 

 

 

winding shaft groove with the round

 

 

 

 

FlagAngle

 

 

 

notch in the flagangle.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

For Double Spring Applications:

 

 

 

 

 

 

 

 

Repeat for opposite side.

 

 

 

 

 

 

 

 

For Single Spring Applications: Insert

 

 

 

 

 

 

 

 

the loose winding shaft into the left

 

 

 

 

 

 

 

 

hand cable drum prior to sliding the

 

 

 

 

 

 

 

 

cable drum over the TorqueMaster®

 

 

 

 

 

Round

 

 

spring tube.

 

 

 

 

 

 

 

 

 

 

 

 

 

Notch

 

 

NOTE: On single spring applications,

 

 

 

 

 

Winding

 

 

take care in handling the loose winding

 

TorqueMaster®

 

Shaft

 

 

shaft (left side) so that it does not slide

 

Spring Tube

 

 

 

 

back into the TorqueMaster® spring

 

 

 

 

 

 

 

 

tube.

 

 

 

 

 

 

 

 

 

 

 

 

 

Cable

 

 

 

 

 

 

 

 

Drum

 

 

 

 

Left Hand Side

 

Groove

 

 

 

 

Single Spring Application

 

 

 

 

 

 

 

 

 

Round

TorqueMaster®

 

 

 

 

 

 

 

Spring Tube

 

 

 

 

 

 

 

Notch

Loose

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Winding

 

 

 

 

left hand

 

 

Shaft

 

 

 

 

 

 

 

 

 

 

cable drum

 

 

 

 

 

Please Do Not Return This Product To The Store. Contact your local Wayne-Dalton dealer.

21

 

To find your Wayne-Dalton dealer; refer to your local yellow pages / business listings or go to Find a dealer area online at www.wayne-dalton.com

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Contents 5120 Table of Contents Package Contents Door Section Identification Tools Required For Standard Lift Torsion Spring RemovalFailure to use approved Winding bars can cause Spring energy to be releasedCounter cover when counting Using an electric drill HighBracket will always have a drive gear Head will be pluggedRemoval TorqueMaster SpringRemoving the Old Door Extension Spring RemovalPreparing the Opening Installation Attaching Quick Install FlagAngle to Vertical Track Horizontal Angle Installing Q.I. Jamb BracketsBottom Section DrumsStacking Sections Vertical TrackBar Top BracketsOperator Bracket Bar AsymmetricalTop Section To the slot in the flagangle using Tools Needed To install horizontal track, placePortion of horizontal track down to Remove the nail that was temporarilyCenter Bracket Bushing TorqueMaster Spring TubePlug the motor power cord into Opener Idrive InstallationGarage looking out Right hand end of the TorqueMasterCable Drum Installation End Brackets Drive Gear InstallationSecuring Center Bracket Assembly Counter InstallationPositioning Support Bracket Attaching Disconnect Cables Mounting DisconnectHandle Bracket Attaching Disconnect Handle Securing Door Cable AdjustmentsFailure to place vice clamps Onto vertical Track canWinding Bolt Rotation Setting Spring TensionRear Support Drum Wrap InstallationInstallation Instructions Adjustments to the springsParallel with door Or door stop too tightly against faceSide Lock Sold Separately Pull Rope Step Plate Sold SeperatelyTrack radius being used Determine the Wayne-DaltonAppropriate 1/2 1 room permitting above of the high Trolley to operator bracketTrolley Installation for Low Headroom Opens if Photoelectric EYE System Trolley OperatorOperator Rail Suitable mountingCleaning Cleaning Your Garage DoorPainting Painting MaintenanceLimited Warranty Models 5120