Wayne-Dalton 9400, AND 9600 installation instructions Bar Asymmetrical

Page 16

10

Tools Needed:

Power Drill

7/16” Socket

Driver

(2) Saw Horses

U-Bar

NOTE: If you have a model 9400/9600 Series door with windows in the top section or 9100 Sonoma (8’ high), skip this step and complete Step 11.

NOTE: Model 9100 Series door over 13’ wide require a 3” U-Bar (supplied).

Place the 3” u-bar over the top rib. Fasten each end of the u-bar to the endcap with (2) 1/4”- 20 x 11/16” self drilling screws.

Fasten center of the u-bar as shown to the rib using (2) 1/4”-20 x 5/8” self tapping screws one 6” to the left and one 6” to the right of the center of the door section.

NOTE: After completing this step, continue with Step 12.

operator bracket

6”

6”

 

(installed in the step

12)

 

(2) 1/4”-20 x 5/8”

U-BarSELF tapping

SCREWS

(2)1/4”-20 x 11/16”

SELF DRILLING SCREWS

top door section

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

attaching center of u-Bar

attaching ends of u-Bar

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

11

 

operator bracket

6”

6”

 

 

 

U-Bar - Asymmetrical

(installed in the step 12)

 

 

 

 

Tools Needed:

NOTE: If a 3” U-Bar was installed in Step

30” to 36”

 

 

 

 

 

Power Drill

10, skip this step.

 

 

 

 

 

 

 

7/16” Socket

NOTE: Model 9400/9600 glazed top

 

 

 

Driver

doors 13’-0” wide or greater will be

U-Bar

(2) 1/4”-20 x 5/8”

 

supplied with a 3” asymmetrical u-bar

(2) 1/4”-20 x 5/8” Self

SELF tapping

 

SCREWS

 

for the top section.

 

(2) 1/4”-20 x 11/16” Tapping screws

 

 

 

 

Place the 3” asymmetrical u-bar over the

SELF DRILLING

 

 

 

SCREWS

 

 

 

top rib. Fasten each end of the u-bar to

 

 

 

 

 

 

 

the endcap with (2) 1/4”- 20 x 11/16”

 

 

 

 

self drilling screws.

 

 

 

Fasten center of the u-bar as shown to the rib using (2) 1/4”-20 x 5/8” self tapping screws 6” off of the center of the door section.

Fasten both walls of the u-bar as shown using (2) 1/4”-20 x 5/8” self tapping screws every 30-36 inches. (Approximately 18 self tapping screws per 18’ u-bar)

attaching center of u-Bar

 

attaching intermediates of u-Bar

16

Please Do Not Return This Product To The Store. Contact your local Wayne-Dalton dealer. To find your local Wayne-Dalton dealer, refer to your

local yellow pages/business listings or go to the Find a Dealer section online at www.Wayne-Dalton.com

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Contents Important Notice REV4 03/01/2012Table of Contents Package Contents Door Section Identification Tools Required Torsion Spring Removal For Standard Lift Failure to use approvedWinding bars can cause spring Energy to be released Suddenly, resulting in severe Or fatal injuryTorqueMaster Spring Removal Unwind SpringsRemoval TorqueMaster SpringBracket and Drive Gear Removing the Old Door Extension Spring RemovalTools Needed Recommended Tools from Preparing the Opening Failure to securelyAttach a suitable mounting pad to Structurally sound framing could causeInstallation Attaching Quick Install FlagAngles to Vertical Track FlagangleTools Needed None Horizontal AngleTools Needed Hammer Installing Q.I. Jamb Brackets DrumsVertical Track Bottom SectionTools Needed Level Stacking Sections Top BracketsBar Bar AsymmetricalOperator Bracket Top sectionTo this DOOR, a Wayne-Dalton ProperlyTop Section Important the DimensionDoor Operation Quick Install Flagangle POSITION­ Causing Severe or Fatal InjuryAttaching Horizontal Track to Do not Raise Door Until Horizontal Tracks are SECURED­Fall from Overhead POSITION­ Causing Severe or Fatal Injury Attaching Horizontal Track to Adjustable FlagangleTracks are SECURED­ AT REAR, AS Adjusting Top Brackets Maintaining the slide’s position, tightenCorrect Top InCorrectMust install the center bracket bushing DoorMaster Bracket installations on 40, Figure aTorqueMaster Spring Tube Center Bracket BushingIdrive Installation Drum Wraps Garage Looking OUTLeft Important Right and Left HandCable Drums End Brackets Assembly Securing Center BracketPositioning Support Bracket Attaching Disconnect Cables Mounting Disconnect Handle BracketTools Needed Pliers Mark a location on the right jambAttaching Disconnect Handle Remove all disconnect cable slackDisconnect handle bracket. Tighten Handle until snug, and then tightenCable Adjustment Tools Needed Pliers/Wire Cutters Flat Tip ScrewdriverSecuring Door For Spring Winding Tools Needed Vice ClampsWinding Springs Drum Wrap InstallationRecommended Spring Turns See the Spring Turn chart for Required number of turns From vertical tracks IMPORTANT! Adjustments toImportant pawl knob must be SpringsRear Support Spring Turn Chart Three clicksFull Tension of the Spring Flagangles for level and plumbTorqueMaster Plus Reset InstructionsTorqueMaster Plus Reset Instructions PawlNo spring winding on left hand side Clamp a pair of vice clamps on the verticalTo Add Spring Tension Wrench be used. Place the wrench ontoSide Lock DoorMaster TM BracketStep Plate Pull Rope Measure and mark the jambApproximately 48 to 50 1220 to No Scew EYE Pull Rope Bottom BracketAssembly, as shown in FIG Determine the Wayne-DaltonTrack radius being used Appropriate 1/2 1 room permitting above of the highOperator hook-up charts, refer to referenced illustrations Pre-drilling and securing the wall bracket to header. UsingAbove high arc From Center lineTrolley Operator Operator RailSuitable mounting Operator Framing Members Perforated AngleCleaning PaintingPainting Lifetime Limited Warranty Models 9100, 9400 Thank you for your purchase
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AND 9600, 9400 specifications

Wayne-Dalton is a renowned name in the garage door industry, and its series of garage doors, namely the 9600, 9400, and 9100, stand out for their exceptional quality, durability, and aesthetic appeal. Each series is designed to meet various needs, offering a range of features and technologies that enhance functionality and performance.

The Wayne-Dalton 9600 series is known for its energy efficiency and robust construction. These doors are insulated with a foamed-in-place polyurethane core, which provides an exceptional R-value, making them ideal for regions with extreme temperature fluctuations. The 9600 series features high-quality steel construction, ensuring durability and resistance to dents and damage. This series also offers a variety of design options, including wood grain textures and multiple color finishes, allowing homeowners to match their garage doors with their home’s exterior.

Moving to the Wayne-Dalton 9400 series, this line is recognized for its versatility and premium insulation. Like the 9600 series, the 9400 features a polyurethane core foamed between two layers of steel for superior thermal performance. Moreover, it offers a wider selection of panel designs, from traditional to contemporary finishes. The 9400 doors come equipped with a weather seal, enhancing protection against the elements and keeping the garage environment comfortable year-round.

Lastly, the Wayne-Dalton 9100 series combines affordability with functionality. It also offers insulated construction, although with a polystyrene core, making it an excellent choice for homeowners seeking a budget-friendly option without sacrificing quality. The 9100 series provides a good range of design options and customizable accessories such as decorative hardware, windows, and color choices to suit individual preferences.

All three series benefit from advanced technology, such as Wayne-Dalton's innovative design features for smooth operation and increased safety. They are equipped with sectional door designs, reducing the risk of pinch points and enhancing user safety. Additionally, Wayne-Dalton offers a variety of remote access and control technologies, ensuring convenience and peace of mind for users.

In summary, the Wayne-Dalton 9600, 9400, and 9100 series are distinguished by their superior insulation, durability, and stylish design options. Whether prioritizing energy efficiency, versatility, or budget considerations, these garage doors cater to a spectrum of consumer needs, thereby continuing Wayne-Dalton's legacy of excellence in design and functionality.
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