Wayne-Dalton AND 9600 Operator hook-up charts, refer to referenced illustrations, Above high arc

Page 43

❉

 

Trolley Installation for

 

 

Level

 

Typical 1/2” - 1”

 

 

 

Low Headroom

 

 

HIGH ARC

 

 

 

 

 

 

 

above high arc

Torquemaster®

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

HIGH ARC

 

Counterbalance

 

Determine center line of door. Mark vertical line at this

 

 

 

 

 

 

 

 

 

TOP

Low

line

 

 

 

point, on the header wall. Raise the door slightly until the

 

 

 

 

 

 

SECTION

 

 

 

 

 

headroom

 

 

 

 

top section reaches the highest point of travel (high arc).

 

 

 

 

 

 

 

 

track

 

 

 

 

Using a level, mark this high arc point of travel on the header

 

 

 

 

 

 

 

wall, intersecting the vertical center line, as shown in FIG.

 

 

 

 

 

Vertical

 

3.1 through 3.2. Hold the wall bracket’s bottom edge to the

 

 

 

 

 

 

 

 

 

From

 

center line

 

appropriate 1/2” - 1” (room permitting) above of the high

 

 

 

 

 

 

 

 

step 12

 

 

 

arc line and centered on the vertical line, as shown in FIG.

 

 

 

 

Header

 

 

 

 

 

 

 

3.2. Spot the wall brackets mounting holes on the header

 

 

 

 

 

 

 

wall and then refer to your garage door operator manual for

 

 

 

 

 

 

 

pre-drilling and securing the wall bracket to header. Using the

FIG. 3.1

 

 

FIG. 3.2

 

operator hook-up charts, refer to referenced illustrations

 

 

 

 

 

 

in FIG. 3.3 through FIG. 3.4 for correct arm hook-up from

 

 

 

 

 

 

 

trolley to operator bracket.

 

 

 

 

 

 

 

 

 

 

NOTE: Refer to your operator manual for specific details on

 

 

 

 

 

 

 

how to assembly the curved and straight arm, as shown in

 

 

 

 

 

 

 

FIG. 3.3 through FIG. 3.4.

 

 

 

 

 

Straight

 

CURVED

 

 

 

 

 

 

 

 

 

arm

 

NOTE: Depending on your setup, you may or may not have to

 

 

arm

 

 

 

 

 

 

 

 

 

 

 

cut straight arm to accomplish trolley settings, as shown in

 

 

 

 

 

 

 

FIG. 3.3 through FIG. 3.4.

 

 

 

 

 

 

 

 

Cut Straight

 

 

 

 

 

 

 

 

 

 

 

arm to

 

Align hole in the appropriate arm with holes in operator

 

 

 

 

 

 

accomplish

 

 

 

 

 

 

 

trolley

 

bracket tabs, as shown in FIG. 3.5. Insert 5/16” x 1-1/4”

 

 

 

 

 

setting

 

clevis pin, making sure hole in clevis pin is outside of second

 

FIG. 3.3

Hairpin

 

FIG. 3.4

 

tab of operator bracket. Insert hairpin cotter into clevis pin

 

 

 

 

 

 

hole and spread hairpin cotter to ensure it will secure

 

 

Operator

Cotter

 

 

 

INSTALLATION

 

 

Bracket

 

 

 

 

 

 

 

 

 

 

 

assembly, as shown in FIG. 3.5.

 

 

 

 

 

 

Door

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Operator

 

 

 

Arm

 

 

 

 

 

 

 

Bracket tabs

 

 

 

 

 

 

 

 

 

 

 

 

FIG. 3.5

 

 

optional

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Hairpin Cotter

 

 

 

 

 

 

 

 

 

Top view

 

(Outside of operator

 

 

 

 

 

 

 

5/16” x 1-1/4”

 

bracket tab)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Clevis pin

 

 

 

 

 

Operator hook-up chart for Low headroom

 

 

 

 

 

 

 

 

 

Type of arm Being used

 

 

 

 

 

 

 

 

Operator models

PREFERRED

Ref. Illustra-

Optional

Ref. Illustrations

Door arm

 

 

 

 

 

 

 

Operator bracket tabs

 

 

hookup

tions above

hookup

 

above

 

 

 

 

Quantum/classic

Curved /

Fig. 3.4

STRAIGHT

 

Fig. 3.3

 

 

 

 

 

 

Straight

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Linear

Straight

Fig. 3.3

N/A

 

N/a

 

 

 

 

 

 

Liftmaster

Curved /

Fig. 3.4

STRAIGHT

 

Fig. 3.3

 

 

 

 

 

 

(sears)

Straight

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Genie

Curved /

Fig. 3.4

STRAIGHT

 

Fig. 3.3

 

 

 

 

 

 

Straight

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

43

 

FIGPlease. 5.2 Do Not Return This Product To The Store. Contact your local Wayne-Dalton dealer. To find your local Wayne-Dalton dealer, refer to your local yellow pages/business listings or go to the Find a Dealer section online at www.Wayne-Dalton.com

Page 42 Page 44
Image 43
Page 42 Page 44
Contents REV4 03/01/2012 Important NoticeTable of Contents Package Contents Door Section Identification Tools Required Suddenly, resulting in severe Or fatal injury Torsion Spring Removal For Standard LiftFailure to use approved Winding bars can cause spring Energy to be releasedUnwind Springs TorqueMaster Spring RemovalRemoval TorqueMaster SpringBracket and Drive Gear Removing the Old Door Extension Spring RemovalTools Needed Recommended Tools from Structurally sound framing could cause Preparing the OpeningFailure to securely Attach a suitable mounting pad toFlagangle InstallationAttaching Quick Install Flag Angles to Vertical TrackTools Needed None Horizontal AngleTools Needed Hammer Drums Installing Q.I. Jamb BracketsVertical Track Bottom SectionTools Needed Level Top Brackets Stacking SectionsBar Asymmetrical BarProperly Operator BracketTop section To this DOOR, a Wayne-DaltonTop Section Important the DimensionDoor Operation Do not Raise Door Until Horizontal Tracks are SECURED­ Quick Install FlaganglePOSITION­ Causing Severe or Fatal Injury Attaching Horizontal Track toFall from Overhead POSITION­ Causing Severe or Fatal Injury Attaching Horizontal Track to Adjustable FlagangleTracks are SECURED­ AT REAR, AS InCorrect Adjusting Top BracketsMaintaining the slide’s position, tighten Correct TopCenter Bracket Bushing Must install the center bracket bushingDoorMaster Bracket installations on 40, Figure a TorqueMaster Spring TubeIdrive Installation Important Right and Left Hand Drum WrapsGarage Looking OUT LeftCable Drums End Brackets Securing Center Bracket AssemblyPositioning Support Bracket Mark a location on the right jamb Attaching Disconnect CablesMounting Disconnect Handle Bracket Tools Needed PliersHandle until snug, and then tighten Attaching Disconnect HandleRemove all disconnect cable slack Disconnect handle bracket. TightenTools Needed Vice Clamps Cable AdjustmentTools Needed Pliers/Wire Cutters Flat Tip Screwdriver Securing Door For Spring WindingWinding Springs Drum Wrap InstallationRecommended Spring Turns Springs See the Spring Turn chart for Required number of turnsFrom vertical tracks IMPORTANT! Adjustments to Important pawl knob must beRear Support Flagangles for level and plumb Spring Turn ChartThree clicks Full Tension of the SpringInstructions TorqueMaster Plus ResetPawl TorqueMaster Plus Reset InstructionsWrench be used. Place the wrench onto No spring winding on left hand sideClamp a pair of vice clamps on the vertical To Add Spring TensionDoorMaster TM Bracket Side LockStep Plate No Scew EYE Pull Rope Bottom Bracket Pull RopeMeasure and mark the jamb Approximately 48 to 50 1220 toAppropriate 1/2 1 room permitting above of the high Assembly, as shown in FIGDetermine the Wayne-Dalton Track radius being usedFrom Center line Operator hook-up charts, refer to referenced illustrationsPre-drilling and securing the wall bracket to header. Using Above high arcOperator Framing Members Perforated Angle Trolley OperatorOperator Rail Suitable mountingPainting CleaningPainting Lifetime Limited Warranty Models 9100, 9400 Thank you for your purchase
Related manuals
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AND 9600, 9400 specifications

Wayne-Dalton is a renowned name in the garage door industry, and its series of garage doors, namely the 9600, 9400, and 9100, stand out for their exceptional quality, durability, and aesthetic appeal. Each series is designed to meet various needs, offering a range of features and technologies that enhance functionality and performance.

The Wayne-Dalton 9600 series is known for its energy efficiency and robust construction. These doors are insulated with a foamed-in-place polyurethane core, which provides an exceptional R-value, making them ideal for regions with extreme temperature fluctuations. The 9600 series features high-quality steel construction, ensuring durability and resistance to dents and damage. This series also offers a variety of design options, including wood grain textures and multiple color finishes, allowing homeowners to match their garage doors with their home’s exterior.

Moving to the Wayne-Dalton 9400 series, this line is recognized for its versatility and premium insulation. Like the 9600 series, the 9400 features a polyurethane core foamed between two layers of steel for superior thermal performance. Moreover, it offers a wider selection of panel designs, from traditional to contemporary finishes. The 9400 doors come equipped with a weather seal, enhancing protection against the elements and keeping the garage environment comfortable year-round.

Lastly, the Wayne-Dalton 9100 series combines affordability with functionality. It also offers insulated construction, although with a polystyrene core, making it an excellent choice for homeowners seeking a budget-friendly option without sacrificing quality. The 9100 series provides a good range of design options and customizable accessories such as decorative hardware, windows, and color choices to suit individual preferences.

All three series benefit from advanced technology, such as Wayne-Dalton's innovative design features for smooth operation and increased safety. They are equipped with sectional door designs, reducing the risk of pinch points and enhancing user safety. Additionally, Wayne-Dalton offers a variety of remote access and control technologies, ensuring convenience and peace of mind for users.

In summary, the Wayne-Dalton 9600, 9400, and 9100 series are distinguished by their superior insulation, durability, and stylish design options. Whether prioritizing energy efficiency, versatility, or budget considerations, these garage doors cater to a spectrum of consumer needs, thereby continuing Wayne-Dalton's legacy of excellence in design and functionality.
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