Wayne-Dalton 9400, AND 9600 installation instructions Positioning Support Bracket

Page 28

 

 

 

24

Positioning Support Bracket

 

 

 

 

 

 

Tools Needed:

NOTE: See idrive® main installation

 

Power Drill

instructions and owner’s manual for

 

idrive® parts.

 

1/8” Drill Bit

NOTE: idrive® must be installed on a

 

7/16” Socket

 

solid mounting surface.

 

Driver

 

 

 

Locate the mounting surface. The

 

 

mounting surface is a vertical board

 

 

running directly above the center of the

 

 

door. Remove (2) 1/4”-20 flange nuts

 

 

from bottom of opener.

 

 

NOTE: Do not discard flange nuts.

 

 

Place the support bracket underneath

 

 

opener, to the right side of motor,

 

 

centered on mounting surface. Using a

 

 

tape measure, level the bottom of the

 

 

TorqueMaster® spring tube to the top of

 

 

the door section with the idrive® resting

 

 

on the support bracket. Once

 

 

TorqueMaster® spring tube is level, drill

 

 

1/8” pilot holes for the lag screws. Then

 

 

secure support bracket to the mounting

 

 

surface with (2) 1/4” x 1-1/2" lag

 

 

screws.

 

 

IMPORTANT: TorqueMaster® spring

 

 

tube must be level after support

 

 

bracket is fasten to mounting

 

 

surface.

 

 

NOTE: If wood mounting surface is

 

 

behind dry wall, use 1/4” x 2” lag

 

 

screws.

 

 

Lift and slide the opener over the

 

 

support bracket, aligning the mounting

 

 

studs with the bracket slots. Loosely

 

 

fasten to mounting studs with the (2)

 

 

1/4”-20 flange nuts.

 

 

NOTE: Do not tighten 1/4”-20 flange

 

 

nuts to opener studs at this time.

 

 

Remove the temporary orange label

 

 

holding the antenna wire. Straighten

 

 

antenna wire and angle it 45 degrees to

 

 

the right.

 

 

NOTE: Do not coil the antenna wire.

 

 

This will reduce the radio signal range.

 

 

 

 

45° ANGLE

Antenna Wire

Mounting

 

 

 

 

Surface

TorqueMaster®

Spring Tube

Support

Bracket

1/4 x 1-1/2”

Lag

Screws 1/4” - 20

(Header)Flange

Nuts

Top Of Door

Mounting

Studs

mounting

studs bracket slots

 

support

TorqueMaster®

bracket

spring tube

 

(2) 1/4” - 20

flange nuts

“x”

“x”

“x”

 

top section

 

Using a tape measure, maintain an equal measurement “x” (top of door to bottom of Torquemaster® tube) at both ends and the center.

28

Please Do Not Return This Product To The Store. Contact your local Wayne-Dalton dealer. To find your local Wayne-Dalton dealer, refer to your

local yellow pages/business listings or go to the Find a Dealer section online at www.Wayne-Dalton.com

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Page 27 Page 29
Contents Important Notice REV4 03/01/2012Table of Contents Package Contents Door Section Identification Tools Required Torsion Spring Removal For Standard Lift Failure to use approvedWinding bars can cause spring Energy to be released Suddenly, resulting in severe Or fatal injuryTorqueMaster Spring Removal Unwind SpringsRemoval TorqueMaster SpringBracket and Drive Gear Removing the Old Door Extension Spring RemovalTools Needed Recommended Tools from Preparing the Opening Failure to securelyAttach a suitable mounting pad to Structurally sound framing could causeInstallation Attaching Quick Install FlagAngles to Vertical Track FlagangleTools Needed None Horizontal AngleTools Needed Hammer Installing Q.I. Jamb Brackets DrumsVertical Track Bottom SectionTools Needed Level Stacking Sections Top BracketsBar Bar AsymmetricalOperator Bracket Top sectionTo this DOOR, a Wayne-Dalton ProperlyTop Section Important the DimensionDoor Operation Quick Install Flagangle POSITION­ Causing Severe or Fatal InjuryAttaching Horizontal Track to Do not Raise Door Until Horizontal Tracks are SECURED­Fall from Overhead POSITION­ Causing Severe or Fatal Injury Attaching Horizontal Track to Adjustable FlagangleTracks are SECURED­ AT REAR, AS Adjusting Top Brackets Maintaining the slide’s position, tightenCorrect Top InCorrectMust install the center bracket bushing DoorMaster Bracket installations on 40, Figure aTorqueMaster Spring Tube Center Bracket BushingIdrive Installation Drum Wraps Garage Looking OUTLeft Important Right and Left HandCable Drums End Brackets Assembly Securing Center BracketPositioning Support Bracket Attaching Disconnect Cables Mounting Disconnect Handle BracketTools Needed Pliers Mark a location on the right jambAttaching Disconnect Handle Remove all disconnect cable slackDisconnect handle bracket. Tighten Handle until snug, and then tightenCable Adjustment Tools Needed Pliers/Wire Cutters Flat Tip ScrewdriverSecuring Door For Spring Winding Tools Needed Vice ClampsWinding Springs Drum Wrap InstallationRecommended Spring Turns See the Spring Turn chart for Required number of turns From vertical tracks IMPORTANT! Adjustments toImportant pawl knob must be SpringsRear Support Spring Turn Chart Three clicksFull Tension of the Spring Flagangles for level and plumbTorqueMaster Plus Reset InstructionsTorqueMaster Plus Reset Instructions PawlNo spring winding on left hand side Clamp a pair of vice clamps on the verticalTo Add Spring Tension Wrench be used. Place the wrench ontoSide Lock DoorMaster TM BracketStep Plate Pull Rope Measure and mark the jambApproximately 48 to 50 1220 to No Scew EYE Pull Rope Bottom BracketAssembly, as shown in FIG Determine the Wayne-DaltonTrack radius being used Appropriate 1/2 1 room permitting above of the highOperator hook-up charts, refer to referenced illustrations Pre-drilling and securing the wall bracket to header. UsingAbove high arc From Center lineTrolley Operator Operator RailSuitable mounting Operator Framing Members Perforated AngleCleaning PaintingPainting Lifetime Limited Warranty Models 9100, 9400 Thank you for your purchase
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AND 9600, 9400 specifications

Wayne-Dalton is a renowned name in the garage door industry, and its series of garage doors, namely the 9600, 9400, and 9100, stand out for their exceptional quality, durability, and aesthetic appeal. Each series is designed to meet various needs, offering a range of features and technologies that enhance functionality and performance.

The Wayne-Dalton 9600 series is known for its energy efficiency and robust construction. These doors are insulated with a foamed-in-place polyurethane core, which provides an exceptional R-value, making them ideal for regions with extreme temperature fluctuations. The 9600 series features high-quality steel construction, ensuring durability and resistance to dents and damage. This series also offers a variety of design options, including wood grain textures and multiple color finishes, allowing homeowners to match their garage doors with their home’s exterior.

Moving to the Wayne-Dalton 9400 series, this line is recognized for its versatility and premium insulation. Like the 9600 series, the 9400 features a polyurethane core foamed between two layers of steel for superior thermal performance. Moreover, it offers a wider selection of panel designs, from traditional to contemporary finishes. The 9400 doors come equipped with a weather seal, enhancing protection against the elements and keeping the garage environment comfortable year-round.

Lastly, the Wayne-Dalton 9100 series combines affordability with functionality. It also offers insulated construction, although with a polystyrene core, making it an excellent choice for homeowners seeking a budget-friendly option without sacrificing quality. The 9100 series provides a good range of design options and customizable accessories such as decorative hardware, windows, and color choices to suit individual preferences.

All three series benefit from advanced technology, such as Wayne-Dalton's innovative design features for smooth operation and increased safety. They are equipped with sectional door designs, reducing the risk of pinch points and enhancing user safety. Additionally, Wayne-Dalton offers a variety of remote access and control technologies, ensuring convenience and peace of mind for users.

In summary, the Wayne-Dalton 9600, 9400, and 9100 series are distinguished by their superior insulation, durability, and stylish design options. Whether prioritizing energy efficiency, versatility, or budget considerations, these garage doors cater to a spectrum of consumer needs, thereby continuing Wayne-Dalton's legacy of excellence in design and functionality.
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