Wayne-Dalton 9400, AND 9600 installation instructions Table of Contents

Page 2

Table of Contents

 

Important Safety Instructions

2

Package Contents

3

Door Section Identification

4

Tools Required

5

Pre-Installation

5-10

Removing The Old Door

5-9

Preparing The Opening

10

Installation

11-35

Optional Installations

36-44

TorqueMaster® Plus Reset Intructions

36-38

Side Lock

39

DoormasterTM Bracket

39

Step Plate

40

Pull Rope

41

Trolley Instructions For Standard Lift

42

Trolley Instructions For Low Headroom

43

Trolley Operator

44

Maintenance

45-46

Cleaning

45

Painting Instructions

45-46

Warranty

47

Dealer Locator Information

48

Definition of key words used in this manual:

WARNING

Indicates a potentially hazardous situation which, if not avoided, could result in severe or fatal injury.

CAUTION: PROPERTY DAMAGE OR INJURY CAN RESULT FROM FAILURE TO FOLLOW INSTRUCTIONS.

IMPORTANT: Required step for safe and proper door operation.

NOTE: Information assuring proper installation of the door.

2

WARNING Read these instructions carefully before attempting installation. If

in question about any of the procedures, do not perform the work. Instead, have a qualified door agency do the installation or repairs.

1.Read and follow all installation instructions.

2.Wear protective gloves during installation to avoid possible cuts from sharp metal edges.

3.It is always recommended to wear eye protection when using tools, otherwise eye injury could result.

4.Avoid installing your new door on windy days. Door could fall during the installation causing severe or fatal injury.

5.Doors 12’-0” wide and over should be installed by two persons, to avoid possible injury.

6.Operate door ONLY when it is properly adjusted and free from obstructions.

7.If a door becomes hard to operate, inoperative or is damaged, immediately have necessary adjustments and/or repairs made by a trained door system technician using proper tools and instructions.

8.DO NOT stand or walk under a moving door, or permit anybody to stand or walk under an electrically operated door.

9.DO NOT place fingers or hands into open section joints when closing a door. Use lift handles/gripping points when operating door manually.

10.DO NOT permit children to operate garage door or door controls. Severe or fatal injury could result, should the child become entrapped between the door and the floor.

11.Due to constant extreme spring tension, DO NOT attempt any adjustment, repair or alteration to any part of the door, especially to springs, spring brackets, bottom corner brackets, red colored fasteners, cables or supports. To avoid possible severe or fatal injury, have any such work performed

by a trained door systems technician using proper tools and instructions.

12.On electrically operated doors, pull down ropes must be removed and locks must be removed or made inoperative in the open (unlocked) position.

13.Top section of door may need to be reinforced when attaching an electric opener. Check door and/or opener manufacturer’s instructions.

14.VISUALLY inspect door and hardware monthly for worn and or broken parts. Check to ensure door operates freely.

15.Test electric opener’s safety features monthly, following opener manufacturer’s instructions.

16.NEVER hang tools, bicycles, hoses, clothing or anything else from horizontal tracks. Track systems are not intended or designed to support extra weight.

After installation is complete, fasten this manual near garage door.

Please Do Not Return This Product To The Store. Contact your local Wayne-Dalton dealer. To find your local Wayne-Dalton dealer, refer to your

local yellow pages/business listings or go to the Find a Dealer section online at www.Wayne-Dalton.com

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Contents Important Notice REV4 03/01/2012Table of Contents Package Contents Door Section Identification Tools Required Winding bars can cause spring Energy to be released Torsion Spring Removal For Standard LiftFailure to use approved Suddenly, resulting in severe Or fatal injuryTorqueMaster Spring Removal Unwind SpringsBracket and Drive Gear TorqueMaster SpringRemoval Tools Needed Recommended Tools from Extension Spring RemovalRemoving the Old Door Attach a suitable mounting pad to Preparing the OpeningFailure to securely Structurally sound framing could causeAngles to Vertical Track InstallationAttaching Quick Install Flag FlagangleTools Needed Hammer Horizontal AngleTools Needed None Installing Q.I. Jamb Brackets DrumsTools Needed Level Bottom SectionVertical Track Stacking Sections Top BracketsBar Bar AsymmetricalTo this DOOR, a Wayne-Dalton Operator BracketTop section ProperlyDoor Operation Important the DimensionTop Section Attaching Horizontal Track to Quick Install FlaganglePOSITION­ Causing Severe or Fatal Injury Do not Raise Door Until Horizontal Tracks are SECURED­Tracks are SECURED­ AT REAR, AS Attaching Horizontal Track to Adjustable FlagangleFall from Overhead POSITION­ Causing Severe or Fatal Injury Correct Top Adjusting Top BracketsMaintaining the slide’s position, tighten InCorrectTorqueMaster Spring Tube Must install the center bracket bushingDoorMaster Bracket installations on 40, Figure a Center Bracket BushingIdrive Installation Left Drum WrapsGarage Looking OUT Important Right and Left HandCable Drums End Brackets Assembly Securing Center BracketPositioning Support Bracket Tools Needed Pliers Attaching Disconnect CablesMounting Disconnect Handle Bracket Mark a location on the right jambDisconnect handle bracket. Tighten Attaching Disconnect HandleRemove all disconnect cable slack Handle until snug, and then tightenSecuring Door For Spring Winding Cable AdjustmentTools Needed Pliers/Wire Cutters Flat Tip Screwdriver Tools Needed Vice ClampsRecommended Spring Turns Drum Wrap InstallationWinding Springs Important pawl knob must be See the Spring Turn chart for Required number of turnsFrom vertical tracks IMPORTANT! Adjustments to SpringsRear Support Full Tension of the Spring Spring Turn ChartThree clicks Flagangles for level and plumbTorqueMaster Plus Reset InstructionsTorqueMaster Plus Reset Instructions PawlTo Add Spring Tension No spring winding on left hand sideClamp a pair of vice clamps on the vertical Wrench be used. Place the wrench ontoSide Lock DoorMaster TM BracketStep Plate Approximately 48 to 50 1220 to Pull RopeMeasure and mark the jamb No Scew EYE Pull Rope Bottom BracketTrack radius being used Assembly, as shown in FIGDetermine the Wayne-Dalton Appropriate 1/2 1 room permitting above of the highAbove high arc Operator hook-up charts, refer to referenced illustrationsPre-drilling and securing the wall bracket to header. Using From Center lineSuitable mounting Trolley OperatorOperator Rail Operator Framing Members Perforated AngleCleaning PaintingPainting Lifetime Limited Warranty Models 9100, 9400 Thank you for your purchase
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AND 9600, 9400 specifications

Wayne-Dalton is a renowned name in the garage door industry, and its series of garage doors, namely the 9600, 9400, and 9100, stand out for their exceptional quality, durability, and aesthetic appeal. Each series is designed to meet various needs, offering a range of features and technologies that enhance functionality and performance.

The Wayne-Dalton 9600 series is known for its energy efficiency and robust construction. These doors are insulated with a foamed-in-place polyurethane core, which provides an exceptional R-value, making them ideal for regions with extreme temperature fluctuations. The 9600 series features high-quality steel construction, ensuring durability and resistance to dents and damage. This series also offers a variety of design options, including wood grain textures and multiple color finishes, allowing homeowners to match their garage doors with their home’s exterior.

Moving to the Wayne-Dalton 9400 series, this line is recognized for its versatility and premium insulation. Like the 9600 series, the 9400 features a polyurethane core foamed between two layers of steel for superior thermal performance. Moreover, it offers a wider selection of panel designs, from traditional to contemporary finishes. The 9400 doors come equipped with a weather seal, enhancing protection against the elements and keeping the garage environment comfortable year-round.

Lastly, the Wayne-Dalton 9100 series combines affordability with functionality. It also offers insulated construction, although with a polystyrene core, making it an excellent choice for homeowners seeking a budget-friendly option without sacrificing quality. The 9100 series provides a good range of design options and customizable accessories such as decorative hardware, windows, and color choices to suit individual preferences.

All three series benefit from advanced technology, such as Wayne-Dalton's innovative design features for smooth operation and increased safety. They are equipped with sectional door designs, reducing the risk of pinch points and enhancing user safety. Additionally, Wayne-Dalton offers a variety of remote access and control technologies, ensuring convenience and peace of mind for users.

In summary, the Wayne-Dalton 9600, 9400, and 9100 series are distinguished by their superior insulation, durability, and stylish design options. Whether prioritizing energy efficiency, versatility, or budget considerations, these garage doors cater to a spectrum of consumer needs, thereby continuing Wayne-Dalton's legacy of excellence in design and functionality.
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