Wayne-Dalton AND 9600, 9400 Three clicks, Full Tension of the Spring, Spring Turn Chart

Page 35

 

 

Rear Support Continued...

 

 

 

 

 

Sound Framing Members

 

Tools Needed:

Adjust, if door lifts by itself (hard to pull

 

 

 

down) or if door is difficult to lift (easy to

 

 

 

pull down). Anytime spring adjustments

 

 

 

are made, ratchet pawl knob must be in

 

 

 

the upper position to add/remove required

 

 

 

number of spring turns (refer to step 29).

 

PERFORATED ANGLE -

 

To adjust springs, only add or remove a

PERFORATED

BOLTED USING (2) 5/16”

 

maximum of 3/10 of a turn (three teeth of

X 1-5/8” HEX HEAD LAG

 

ANGLE

 

ratchet wheel) at a time. Both sides need to

SCREWS TO CEILING

 

 

 

be adjusted equally on double spring doors.

 

 

 

MEMBER AND PARALLEL

 

Add Spring Tension: The ratchet wheel is

 

 

 

TO DOOR

 

made of 10 teeth. To add spring tension,

 

 

 

ensure the ratchet and socket is set so that

HORIZONTAL TRACK

BOLT MUST EXTEND INTO

 

it will tighten counter clockwise on the right

 

hand side, and clockwise on the left hand

 

THE TRACK TO SERVE AS

 

side. Place the ratchet with 5/8” socket

 

A ROLLER STOP

 

onto the winding shaft, pull down to add

 

 

 

3/10 of a turn. Watch as three teeth of the

 

 

 

ratchet wheel pass over the pawl, creating

Sound Framing Members

 

 

three “clicks”.

 

 

 

 

 

Remove Spring Tension: To remove spring

 

 

 

tension, ensure the ratchet and socket is

 

 

 

set so that it will tighten counter clockwise

 

 

 

on the right hand side and clockwise on

 

PERFORATED ANGLE -

 

the left hand side. It is recommended that

 

 

a regular 5/8” wrench be used. Place the

PERFORATED

BOLTED USING (2) 5/16”

 

wrench onto the winding shaft. Pull down

ANGLE

X 1-5/8” HEX HEAD LAG

 

on the wrench to relieve pressure between

 

SCREWS TO CEILING

 

the pawl and the ratchet wheel. Push in on

 

MEMBER AND PARALLEL

 

the pawl to allow the three ratchet wheel

 

 

 

TO DOOR

 

teeth to pass by the pawl, as you carefully

 

 

 

 

 

allow the wrench to be rotated upward by

HORIZONTAL TRACK

BOLT MUST EXTEND INTO

 

the spring tension. Release the pawl to

 

allow it to engage with the ratchet wheel.

 

THE TRACK TO SERVE AS

 

important: BE PREPARED TO HOLD THE

 

A ROLLER STOP

 

 

 

 

FULL TENSION OF THE SPRING.

PERFORATED ANGLE

 

 

 

 

 

 

Important: DO NOT ADD OR REMOVE

 

 

 

MORE THAN 1 SPRING TURNS (1 SPRING

 

 

 

TURN EQUALS 10 TEETH ON RATCHET

 

 

 

WHEEL) FROM THE RECOMMENDED

 

weather

 

NUMBER OF TURNS SHOWN ON THE

 

 

 

seal

 

SPRING TURN CHART.

 

 

 

 

 

If the door still does not operate easily,

 

 

 

lower the door into the closed position,

 

 

 

UNWIND SPRING(S) COMPLETELY, and

 

jamb

 

recheck the following items:

 

 

 

 

 

1.)

Check the door for level.

(3) 5/16”

 

 

2.)

Check the TorqueMaster® tube and

BOLTS & NUTS

permanently attached

 

flagangles for level and plumb.

 

weather seal

3.) Check the distance between the flagangles must be door width plus 3-3/8” to 3-1/2”.

4.) Check the counterbalance cables for equal tension adjust if necessary.

5.) Rewind the spring(s).

6.) Make sure door isn’t rubbing on jambs.

After door installation is completed, refer to idrive® owner’s manual.

35

INSTALLATION

Please Do Not Return This Product To The Store. Contact your local Wayne-Dalton dealer. To find your local Wayne-Dalton dealer, refer to your

local yellow pages/business listings or go to the Find a Dealer section online at www.Wayne-Dalton.com

Page 34 Page 36
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Page 34 Page 36
Contents REV4 03/01/2012 Important NoticeTable of Contents Package Contents Door Section Identification Tools Required Suddenly, resulting in severe Or fatal injury Torsion Spring Removal For Standard LiftFailure to use approved Winding bars can cause spring Energy to be releasedUnwind Springs TorqueMaster Spring RemovalBracket and Drive Gear TorqueMaster SpringRemoval Tools Needed Recommended Tools from Extension Spring RemovalRemoving the Old Door Structurally sound framing could cause Preparing the OpeningFailure to securely Attach a suitable mounting pad toFlagangle InstallationAttaching Quick Install Flag Angles to Vertical TrackTools Needed Hammer Horizontal AngleTools Needed None Drums Installing Q.I. Jamb BracketsTools Needed Level Bottom SectionVertical Track Top Brackets Stacking SectionsBar Asymmetrical BarProperly Operator BracketTop section To this DOOR, a Wayne-DaltonDoor Operation Important the DimensionTop Section Do not Raise Door Until Horizontal Tracks are SECURED­ Quick Install FlaganglePOSITION­ Causing Severe or Fatal Injury Attaching Horizontal Track toTracks are SECURED­ AT REAR, AS Attaching Horizontal Track to Adjustable FlagangleFall from Overhead POSITION­ Causing Severe or Fatal Injury InCorrect Adjusting Top BracketsMaintaining the slide’s position, tighten Correct TopCenter Bracket Bushing Must install the center bracket bushingDoorMaster Bracket installations on 40, Figure a TorqueMaster Spring TubeIdrive Installation Important Right and Left Hand Drum WrapsGarage Looking OUT LeftCable Drums End Brackets Securing Center Bracket AssemblyPositioning Support Bracket Mark a location on the right jamb Attaching Disconnect CablesMounting Disconnect Handle Bracket Tools Needed PliersHandle until snug, and then tighten Attaching Disconnect HandleRemove all disconnect cable slack Disconnect handle bracket. TightenTools Needed Vice Clamps Cable AdjustmentTools Needed Pliers/Wire Cutters Flat Tip Screwdriver Securing Door For Spring WindingRecommended Spring Turns Drum Wrap InstallationWinding Springs Springs See the Spring Turn chart for Required number of turnsFrom vertical tracks IMPORTANT! Adjustments to Important pawl knob must beRear Support Flagangles for level and plumb Spring Turn ChartThree clicks Full Tension of the SpringInstructions TorqueMaster Plus ResetPawl TorqueMaster Plus Reset InstructionsWrench be used. Place the wrench onto No spring winding on left hand sideClamp a pair of vice clamps on the vertical To Add Spring TensionDoorMaster TM Bracket Side LockStep Plate No Scew EYE Pull Rope Bottom Bracket Pull RopeMeasure and mark the jamb Approximately 48 to 50 1220 toAppropriate 1/2 1 room permitting above of the high Assembly, as shown in FIGDetermine the Wayne-Dalton Track radius being usedFrom Center line Operator hook-up charts, refer to referenced illustrationsPre-drilling and securing the wall bracket to header. Using Above high arcOperator Framing Members Perforated Angle Trolley OperatorOperator Rail Suitable mountingPainting CleaningPainting Lifetime Limited Warranty Models 9100, 9400 Thank you for your purchase
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AND 9600, 9400 specifications

Wayne-Dalton is a renowned name in the garage door industry, and its series of garage doors, namely the 9600, 9400, and 9100, stand out for their exceptional quality, durability, and aesthetic appeal. Each series is designed to meet various needs, offering a range of features and technologies that enhance functionality and performance.

The Wayne-Dalton 9600 series is known for its energy efficiency and robust construction. These doors are insulated with a foamed-in-place polyurethane core, which provides an exceptional R-value, making them ideal for regions with extreme temperature fluctuations. The 9600 series features high-quality steel construction, ensuring durability and resistance to dents and damage. This series also offers a variety of design options, including wood grain textures and multiple color finishes, allowing homeowners to match their garage doors with their home’s exterior.

Moving to the Wayne-Dalton 9400 series, this line is recognized for its versatility and premium insulation. Like the 9600 series, the 9400 features a polyurethane core foamed between two layers of steel for superior thermal performance. Moreover, it offers a wider selection of panel designs, from traditional to contemporary finishes. The 9400 doors come equipped with a weather seal, enhancing protection against the elements and keeping the garage environment comfortable year-round.

Lastly, the Wayne-Dalton 9100 series combines affordability with functionality. It also offers insulated construction, although with a polystyrene core, making it an excellent choice for homeowners seeking a budget-friendly option without sacrificing quality. The 9100 series provides a good range of design options and customizable accessories such as decorative hardware, windows, and color choices to suit individual preferences.

All three series benefit from advanced technology, such as Wayne-Dalton's innovative design features for smooth operation and increased safety. They are equipped with sectional door designs, reducing the risk of pinch points and enhancing user safety. Additionally, Wayne-Dalton offers a variety of remote access and control technologies, ensuring convenience and peace of mind for users.

In summary, the Wayne-Dalton 9600, 9400, and 9100 series are distinguished by their superior insulation, durability, and stylish design options. Whether prioritizing energy efficiency, versatility, or budget considerations, these garage doors cater to a spectrum of consumer needs, thereby continuing Wayne-Dalton's legacy of excellence in design and functionality.
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