Wayne-Dalton 9400, AND 9600 Drum Wrap Installation, Winding Springs, Recommended Spring Turns

Page 32

30

Tools Needed:

None

Drum Wrap Installation

To install drum wraps, position the left hand drum wrap over the left hand drum, align with counterbalance cable; slide groove in drum wrap towards the left until tabs snap over drum in between drum and ratchet gear. Repeat for right hand side.

IMPORTANT: Right and Left hand are always determined from inside the Garage looking out.

drum wrap (left hand)

drum

(left hand)

tabs

groove in drum

Counterbalance

cable

31

Tools Needed:

Ratchet

5/8” Socket

Winding Springs

WARNING

it is recommended that leather gloves be worn while winding the TorqueMaster® Plus springs. Failure to wear gloves may cause

WARNING

Prior to winding or making adjustments to the springs, ensure you’re winding in the proper direction as stated in the Instal- lation Instructions. Otherwise the spring fittings may release from spring if not wound in the proper direction and could result in severe or fatal injury.

3” Extension

Gloves

injury to hands.

Double check to ensure the counterbalance cable is aligned in the first groove of the cable drum Step 29.

Starting with the right hand side, place a mark on winding shaft (or socket) and end bracket.

Turn the pawl knob on the end bracket to the upper position. (See page 33) Using a ratchet wrench with a 5/8“ socket (NOTE: A 3” extension is also recommended for added clearance from the horizontal angle.), wind the spring by rotating the winding shaft counter clockwise, while watching the mark on the winding shaft.

End Bracket

Marks

Use these this label

 

 

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er side of

 

 

 

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fasteners

 

DO

 

 

 

 

 

5/8” Socket

 

until

 

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Ratchet

Pawla n

 

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Cable Drumnd

 

VIEW

 

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DISENGA

 

 

 

 

atchet

 

 

 

 

GED SIDE

 

 

 

 

Drum

ExtensionNDERNEATH VIEW

 

 

 

 

t

 

 

 

 

 

 

 

 

DISENGA

 

 

 

 

 

 

 

 

 

 

 

GED U

 

 

 

 

 

 

 

 

 

RECOMMENDED SPRING TURNS

Door Height

Spring Turns

 

 

6’-0”

14

 

 

6’-3”

14-1/2

 

 

6’-5”

15

 

 

6’-6”

15

 

 

6’-8”

15-1/2

 

 

6’-9”

15-1/2

 

 

7’-0”

16

 

 

7’-3”

16-1/2

 

 

7’-6”

17

 

 

7’-9”

17-1/2

 

 

8’-0”

18

 

 

32

Please Do Not Return This Product To The Store. Contact your local Wayne-Dalton dealer. To find your local Wayne-Dalton dealer, refer to your

local yellow pages/business listings or go to the Find a Dealer section online at www.Wayne-Dalton.com

Page 31 Page 33
Image 32
Page 31 Page 33
Contents Important Notice REV4 03/01/2012Table of Contents Package Contents Door Section Identification Tools Required Torsion Spring Removal For Standard Lift Failure to use approvedWinding bars can cause spring Energy to be released Suddenly, resulting in severe Or fatal injuryTorqueMaster Spring Removal Unwind SpringsBracket and Drive Gear TorqueMaster SpringRemoval Tools Needed Recommended Tools from Extension Spring RemovalRemoving the Old Door Preparing the Opening Failure to securelyAttach a suitable mounting pad to Structurally sound framing could causeInstallation Attaching Quick Install FlagAngles to Vertical Track FlagangleTools Needed Hammer Horizontal AngleTools Needed None Installing Q.I. Jamb Brackets DrumsTools Needed Level Bottom SectionVertical Track Stacking Sections Top BracketsBar Bar AsymmetricalOperator Bracket Top sectionTo this DOOR, a Wayne-Dalton ProperlyDoor Operation Important the DimensionTop Section Quick Install Flagangle POSITION­ Causing Severe or Fatal InjuryAttaching Horizontal Track to Do not Raise Door Until Horizontal Tracks are SECURED­Tracks are SECURED­ AT REAR, AS Attaching Horizontal Track to Adjustable FlagangleFall from Overhead POSITION­ Causing Severe or Fatal Injury Adjusting Top Brackets Maintaining the slide’s position, tightenCorrect Top InCorrectMust install the center bracket bushing DoorMaster Bracket installations on 40, Figure aTorqueMaster Spring Tube Center Bracket BushingIdrive Installation Drum Wraps Garage Looking OUTLeft Important Right and Left HandCable Drums End Brackets Assembly Securing Center BracketPositioning Support Bracket Attaching Disconnect Cables Mounting Disconnect Handle BracketTools Needed Pliers Mark a location on the right jambAttaching Disconnect Handle Remove all disconnect cable slackDisconnect handle bracket. Tighten Handle until snug, and then tightenCable Adjustment Tools Needed Pliers/Wire Cutters Flat Tip ScrewdriverSecuring Door For Spring Winding Tools Needed Vice ClampsRecommended Spring Turns Drum Wrap InstallationWinding Springs See the Spring Turn chart for Required number of turns From vertical tracks IMPORTANT! Adjustments toImportant pawl knob must be SpringsRear Support Spring Turn Chart Three clicksFull Tension of the Spring Flagangles for level and plumbTorqueMaster Plus Reset InstructionsTorqueMaster Plus Reset Instructions PawlNo spring winding on left hand side Clamp a pair of vice clamps on the verticalTo Add Spring Tension Wrench be used. Place the wrench ontoSide Lock DoorMaster TM BracketStep Plate Pull Rope Measure and mark the jambApproximately 48 to 50 1220 to No Scew EYE Pull Rope Bottom BracketAssembly, as shown in FIG Determine the Wayne-DaltonTrack radius being used Appropriate 1/2 1 room permitting above of the highOperator hook-up charts, refer to referenced illustrations Pre-drilling and securing the wall bracket to header. UsingAbove high arc From Center lineTrolley Operator Operator RailSuitable mounting Operator Framing Members Perforated AngleCleaning PaintingPainting Lifetime Limited Warranty Models 9100, 9400 Thank you for your purchase
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AND 9600, 9400 specifications

Wayne-Dalton is a renowned name in the garage door industry, and its series of garage doors, namely the 9600, 9400, and 9100, stand out for their exceptional quality, durability, and aesthetic appeal. Each series is designed to meet various needs, offering a range of features and technologies that enhance functionality and performance.

The Wayne-Dalton 9600 series is known for its energy efficiency and robust construction. These doors are insulated with a foamed-in-place polyurethane core, which provides an exceptional R-value, making them ideal for regions with extreme temperature fluctuations. The 9600 series features high-quality steel construction, ensuring durability and resistance to dents and damage. This series also offers a variety of design options, including wood grain textures and multiple color finishes, allowing homeowners to match their garage doors with their home’s exterior.

Moving to the Wayne-Dalton 9400 series, this line is recognized for its versatility and premium insulation. Like the 9600 series, the 9400 features a polyurethane core foamed between two layers of steel for superior thermal performance. Moreover, it offers a wider selection of panel designs, from traditional to contemporary finishes. The 9400 doors come equipped with a weather seal, enhancing protection against the elements and keeping the garage environment comfortable year-round.

Lastly, the Wayne-Dalton 9100 series combines affordability with functionality. It also offers insulated construction, although with a polystyrene core, making it an excellent choice for homeowners seeking a budget-friendly option without sacrificing quality. The 9100 series provides a good range of design options and customizable accessories such as decorative hardware, windows, and color choices to suit individual preferences.

All three series benefit from advanced technology, such as Wayne-Dalton's innovative design features for smooth operation and increased safety. They are equipped with sectional door designs, reducing the risk of pinch points and enhancing user safety. Additionally, Wayne-Dalton offers a variety of remote access and control technologies, ensuring convenience and peace of mind for users.

In summary, the Wayne-Dalton 9600, 9400, and 9100 series are distinguished by their superior insulation, durability, and stylish design options. Whether prioritizing energy efficiency, versatility, or budget considerations, these garage doors cater to a spectrum of consumer needs, thereby continuing Wayne-Dalton's legacy of excellence in design and functionality.
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