Wayne-Dalton AND 9600, 9400 installation instructions Tools Required

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Tools Required

Power Drill

Ratchet Wrench

Pliers/Wire Cutters

Tape Measure

1/8”, 3/16” Drill Bits

 

 

 

 

INSTALLATIONPRE-

Phillips Head Screwdriver

Flat Tip Screwdriver

Pencil

Needle Nose Pliers

Gloves

7/16”, 1/2”, 9/16”

7/16” Socket Driver

3/8”, 7/16”, 1/2”, 9/16”

Safety Glasses

 

Sockets

 

Wrenches

 

 

 

 

 

 

Step Ladder

Hammer

vice grips

Vice clamps

(2) Saw Horses

 

Removing An Old Door

WARNING

If your counterbalance system is other than those mentioned, do not attempt to work on it, but have a qualified door agency perform the work. Otherwise, severe or fatal injury could result.

WARNING

Disconnect and remove any electric opener prior to removal of counterbalance systems to prevent unintended door operation. Otherwise, severe or fatal injury could result.

WARNING

Counterbalance spring tension must be relieved before removing any hardware. A powerful spring releasing it’s energy suddenly can cause severe or fatal injury.

WARNING

If you have back problems do not attempt this, or severe injury could result

WARNING

Removing an existing door can be dangerous. Follow instructions on pages 6-10 “removing an old door/preparing the opening” carefully, otherwise, severe or fatal injury could result.

If you have an existing door, follow the instructions to identify which counterbalance removal is necessary. The process of removing an existing door begins by identifying it’s counterbalance system. If you are not removing an existing door, proceed to Preparing The Opening on page 10. Generally, you will find three (3) types of counterbalance systems: extension Spring, Wayne-Dalton®exclusive TorqueMaster® and Torsion spring counterbalance systems.

For more technical information regarding the opening preparation, installation and use of your garage door and opener, you can go to www.dasma.com and click on Publications and then Technical Data Sheet.

5

Please Do Not Return This Product To The Store. Contact your local Wayne-Dalton dealer. To find your local Wayne-Dalton dealer, refer to your

local yellow pages/business listings or go to the Find a Dealer section online at www.Wayne-Dalton.com

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Contents REV4 03/01/2012 Important NoticeTable of Contents Package Contents Door Section Identification Tools Required Failure to use approved Torsion Spring Removal For Standard LiftWinding bars can cause spring Energy to be released Suddenly, resulting in severe Or fatal injuryUnwind Springs TorqueMaster Spring RemovalBracket and Drive Gear TorqueMaster SpringRemoval Tools Needed Recommended Tools from Extension Spring RemovalRemoving the Old Door Failure to securely Preparing the OpeningAttach a suitable mounting pad to Structurally sound framing could causeAttaching Quick Install Flag InstallationAngles to Vertical Track FlagangleTools Needed Hammer Horizontal AngleTools Needed None Drums Installing Q.I. Jamb BracketsTools Needed Level Bottom SectionVertical Track Top Brackets Stacking SectionsBar Asymmetrical BarTop section Operator BracketTo this DOOR, a Wayne-Dalton ProperlyDoor Operation Important the DimensionTop Section POSITION­ Causing Severe or Fatal Injury Quick Install FlagangleAttaching Horizontal Track to Do not Raise Door Until Horizontal Tracks are SECURED­Tracks are SECURED­ AT REAR, AS Attaching Horizontal Track to Adjustable FlagangleFall from Overhead POSITION­ Causing Severe or Fatal Injury Maintaining the slide’s position, tighten Adjusting Top BracketsCorrect Top InCorrectDoorMaster Bracket installations on 40, Figure a Must install the center bracket bushingTorqueMaster Spring Tube Center Bracket BushingIdrive Installation Garage Looking OUT Drum WrapsLeft Important Right and Left HandCable Drums End Brackets Securing Center Bracket AssemblyPositioning Support Bracket Mounting Disconnect Handle Bracket Attaching Disconnect CablesTools Needed Pliers Mark a location on the right jambRemove all disconnect cable slack Attaching Disconnect HandleDisconnect handle bracket. Tighten Handle until snug, and then tightenTools Needed Pliers/Wire Cutters Flat Tip Screwdriver Cable AdjustmentSecuring Door For Spring Winding Tools Needed Vice ClampsRecommended Spring Turns Drum Wrap InstallationWinding Springs From vertical tracks IMPORTANT! Adjustments to See the Spring Turn chart for Required number of turnsImportant pawl knob must be SpringsRear Support Three clicks Spring Turn ChartFull Tension of the Spring Flagangles for level and plumbInstructions TorqueMaster Plus ResetPawl TorqueMaster Plus Reset InstructionsClamp a pair of vice clamps on the vertical No spring winding on left hand sideTo Add Spring Tension Wrench be used. Place the wrench ontoDoorMaster TM Bracket Side LockStep Plate Measure and mark the jamb Pull RopeApproximately 48 to 50 1220 to No Scew EYE Pull Rope Bottom BracketDetermine the Wayne-Dalton Assembly, as shown in FIGTrack radius being used Appropriate 1/2 1 room permitting above of the highPre-drilling and securing the wall bracket to header. Using Operator hook-up charts, refer to referenced illustrationsAbove high arc From Center lineOperator Rail Trolley OperatorSuitable mounting Operator Framing Members Perforated AnglePainting CleaningPainting Lifetime Limited Warranty Models 9100, 9400 Thank you for your purchase
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AND 9600, 9400 specifications

Wayne-Dalton is a renowned name in the garage door industry, and its series of garage doors, namely the 9600, 9400, and 9100, stand out for their exceptional quality, durability, and aesthetic appeal. Each series is designed to meet various needs, offering a range of features and technologies that enhance functionality and performance.

The Wayne-Dalton 9600 series is known for its energy efficiency and robust construction. These doors are insulated with a foamed-in-place polyurethane core, which provides an exceptional R-value, making them ideal for regions with extreme temperature fluctuations. The 9600 series features high-quality steel construction, ensuring durability and resistance to dents and damage. This series also offers a variety of design options, including wood grain textures and multiple color finishes, allowing homeowners to match their garage doors with their home’s exterior.

Moving to the Wayne-Dalton 9400 series, this line is recognized for its versatility and premium insulation. Like the 9600 series, the 9400 features a polyurethane core foamed between two layers of steel for superior thermal performance. Moreover, it offers a wider selection of panel designs, from traditional to contemporary finishes. The 9400 doors come equipped with a weather seal, enhancing protection against the elements and keeping the garage environment comfortable year-round.

Lastly, the Wayne-Dalton 9100 series combines affordability with functionality. It also offers insulated construction, although with a polystyrene core, making it an excellent choice for homeowners seeking a budget-friendly option without sacrificing quality. The 9100 series provides a good range of design options and customizable accessories such as decorative hardware, windows, and color choices to suit individual preferences.

All three series benefit from advanced technology, such as Wayne-Dalton's innovative design features for smooth operation and increased safety. They are equipped with sectional door designs, reducing the risk of pinch points and enhancing user safety. Additionally, Wayne-Dalton offers a variety of remote access and control technologies, ensuring convenience and peace of mind for users.

In summary, the Wayne-Dalton 9600, 9400, and 9100 series are distinguished by their superior insulation, durability, and stylish design options. Whether prioritizing energy efficiency, versatility, or budget considerations, these garage doors cater to a spectrum of consumer needs, thereby continuing Wayne-Dalton's legacy of excellence in design and functionality.
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